Real Time Compensation of Machining Errors for Machine Tools NC based on Systematic Dispersion
Manufacturing tolerancing is intended to determine
the intermediate geometrical and dimensional states of the part
during its manufacturing process. These manufacturing dimensions
also serve to satisfy not only the functional requirements given in
the definition drawing, but also the manufacturing constraints, for
example geometrical defects of the machine, vibration and the
wear of the cutting tool. In this paper, an experimental study on the
influence of the wear of the cutting tool (systematic dispersions) is
explored. This study was carried out on three stages .The first stage
allows machining without elimination of dispersions (random,
systematic) so the tolerances of manufacture according to total
dispersions. In the second stage, the results of the first stage are
filtered in such way to obtain the tolerances according to random
dispersions. Finally, from the two previous stages, the systematic
dispersions are generated. The objective of this study is to model
by the least squares method the error of manufacture based on
systematic dispersion. Finally, an approach of optimization of the
manufacturing tolerances was developed for machining on a CNC
machine tool
[1] Rong Y., Bai Y. Machining accuracy analysis for computer-aided
fixture design verification. J Manuf Sci Eng 118:289-300(1996).
[2] Cai W, Hu SJ et al A variational method of robust fixture
configuration design for 3-D workpieces. J Manuf Sci Eng 119:593-
602(1997).
[3] Djurdjanovic D, Ni J. Dimensional errors of fixtures, locating and
measurement datum features in the stream of variation modeling in
machining. J Manuf Sci Eng Trans ASME 125(4):716-730 (2003).
[4] K. Kim, M.K. Kim, Volumetric accuracy analysis based on
generalized geometric error model in multi-axis machine tools, Mech.
Mach. Theory 26 (2) 207-219 (1991).
[5] K.F. Eman, B.T. Wu, A Generalized error model for multi-axis
machines, Annals of the CIRP 36 (1) 253-256 (1987).
[6] Y. Kakino, Y. Ihara, A. Shinohara. Accuracy Inspection of NC
Machine Tools by Double Ball Bar Method. Hanser Publishers,
Munich, Germany 191, (1993).
[7] Y. Takeuchi, T. Idemura, Generation of five-axis control collision
free tool path and post processing for NC-data, Annals of the CIRP 41
(1) 539-542 (1992).
[8] N .Ouelaa, N .Kribes, A .Rezaiguia, M.A Yallese Etude semiexpérimentale
du comportement vibratoire de l-outil de coupe lors de
l-opération de chariotage " 5th internationale conference cpi 2003
Rabat.
[9] T. Vincent, A .Lionel, D. Gilles, C .Gilles Influence de la position de
l-outil sur le comportement dynamique en fraisage de parois minces",
Mécanique & Industries 6 403-410 (2005).
[10] L. Sotiris,C .Andreas. Nearchoub A CNC machine tool interpolator
for surfaces of cross-sectional design" Robotics and Computer-
Integrated Manufacturing 23 (2007) 257-264 (2007).
[11] L. Andre, S. Klaus Investigation of tool path interpolation on the
manufacturing of die and molds with HSC technology" Journal of
Materials Processing Technology 179 (2006) 178-184.
[12] Eing-Jer Wei, Ming-Chang Study on general analytical method for
CNC machining the free-form surfaces" Journal of Materials
Processing Technology 168 (2005) 408-413.
[13] J. Jedrzejewski, W. Modrzycki, Intelligent supervision of thermal
deformations in high precision machine tools, Proc. 32nd Int.
MATADOR Conf, Manchester, UK, 1997, pp. 457-462.
[14] T.J. Morris, The REAL Accuracy of machine tools, Proc. 3rd Int.
Conf. on Laser Metrology and Machine Performance ÔÇö
LAMDAMAP, 1997, pp. 113-122.
[15] C.J. Evans, R.J. Kocken, Self-calibration: reversal, redundancy, error
separation and absolute testing, Annals of the CIRP 45 (2) (1996)
617-632.
[16] M.A. Donmez, A general methodology for machine tool accuracy
enhancement: theory, application and implementation, PhD
dissertation, Purdue University, 1985.
[17] J. Ni, CNC machine accuracy enhancement through real-time error
compensation, ASME Trans Journal of Manufacturing Science and
Engineering 119 (1997) 717-724.
[18] A.H. Slocum, Precision Machine Design, Prentice Hall, 1992.
[19] J. Bryan, International status of thermal error research, Annals of the
CIRP 39 (2) (1990) 645-656.
[20] R. Venugopal, Thermal effects on the accuracy of numerically
controlled machine tools, PhD dissertation, Purdue University,
(1985).
[21] P. Bourdet, Cha├«nes de cotes de fabrication (Méthode des delta l):
deuxième partie Mode opératoire" L'ingénieur et le Technicien de
l'Enseignement Technique, ENS, Cachan. (2003).
[22] Guy M. Cloutier, FAO et Machines-Outils simulation d-usinage",
Mec4510, ENS, Cachan. (2002).
[1] Rong Y., Bai Y. Machining accuracy analysis for computer-aided
fixture design verification. J Manuf Sci Eng 118:289-300(1996).
[2] Cai W, Hu SJ et al A variational method of robust fixture
configuration design for 3-D workpieces. J Manuf Sci Eng 119:593-
602(1997).
[3] Djurdjanovic D, Ni J. Dimensional errors of fixtures, locating and
measurement datum features in the stream of variation modeling in
machining. J Manuf Sci Eng Trans ASME 125(4):716-730 (2003).
[4] K. Kim, M.K. Kim, Volumetric accuracy analysis based on
generalized geometric error model in multi-axis machine tools, Mech.
Mach. Theory 26 (2) 207-219 (1991).
[5] K.F. Eman, B.T. Wu, A Generalized error model for multi-axis
machines, Annals of the CIRP 36 (1) 253-256 (1987).
[6] Y. Kakino, Y. Ihara, A. Shinohara. Accuracy Inspection of NC
Machine Tools by Double Ball Bar Method. Hanser Publishers,
Munich, Germany 191, (1993).
[7] Y. Takeuchi, T. Idemura, Generation of five-axis control collision
free tool path and post processing for NC-data, Annals of the CIRP 41
(1) 539-542 (1992).
[8] N .Ouelaa, N .Kribes, A .Rezaiguia, M.A Yallese Etude semiexpérimentale
du comportement vibratoire de l-outil de coupe lors de
l-opération de chariotage " 5th internationale conference cpi 2003
Rabat.
[9] T. Vincent, A .Lionel, D. Gilles, C .Gilles Influence de la position de
l-outil sur le comportement dynamique en fraisage de parois minces",
Mécanique & Industries 6 403-410 (2005).
[10] L. Sotiris,C .Andreas. Nearchoub A CNC machine tool interpolator
for surfaces of cross-sectional design" Robotics and Computer-
Integrated Manufacturing 23 (2007) 257-264 (2007).
[11] L. Andre, S. Klaus Investigation of tool path interpolation on the
manufacturing of die and molds with HSC technology" Journal of
Materials Processing Technology 179 (2006) 178-184.
[12] Eing-Jer Wei, Ming-Chang Study on general analytical method for
CNC machining the free-form surfaces" Journal of Materials
Processing Technology 168 (2005) 408-413.
[13] J. Jedrzejewski, W. Modrzycki, Intelligent supervision of thermal
deformations in high precision machine tools, Proc. 32nd Int.
MATADOR Conf, Manchester, UK, 1997, pp. 457-462.
[14] T.J. Morris, The REAL Accuracy of machine tools, Proc. 3rd Int.
Conf. on Laser Metrology and Machine Performance ÔÇö
LAMDAMAP, 1997, pp. 113-122.
[15] C.J. Evans, R.J. Kocken, Self-calibration: reversal, redundancy, error
separation and absolute testing, Annals of the CIRP 45 (2) (1996)
617-632.
[16] M.A. Donmez, A general methodology for machine tool accuracy
enhancement: theory, application and implementation, PhD
dissertation, Purdue University, 1985.
[17] J. Ni, CNC machine accuracy enhancement through real-time error
compensation, ASME Trans Journal of Manufacturing Science and
Engineering 119 (1997) 717-724.
[18] A.H. Slocum, Precision Machine Design, Prentice Hall, 1992.
[19] J. Bryan, International status of thermal error research, Annals of the
CIRP 39 (2) (1990) 645-656.
[20] R. Venugopal, Thermal effects on the accuracy of numerically
controlled machine tools, PhD dissertation, Purdue University,
(1985).
[21] P. Bourdet, Cha├«nes de cotes de fabrication (Méthode des delta l):
deuxième partie Mode opératoire" L'ingénieur et le Technicien de
l'Enseignement Technique, ENS, Cachan. (2003).
[22] Guy M. Cloutier, FAO et Machines-Outils simulation d-usinage",
Mec4510, ENS, Cachan. (2002).
@article{"International Journal of Mechanical, Industrial and Aerospace Sciences:59665", author = "M. Rahou and A. Cheikh and F. Sebaa", title = "Real Time Compensation of Machining Errors for Machine Tools NC based on Systematic Dispersion", abstract = "Manufacturing tolerancing is intended to determine
the intermediate geometrical and dimensional states of the part
during its manufacturing process. These manufacturing dimensions
also serve to satisfy not only the functional requirements given in
the definition drawing, but also the manufacturing constraints, for
example geometrical defects of the machine, vibration and the
wear of the cutting tool. In this paper, an experimental study on the
influence of the wear of the cutting tool (systematic dispersions) is
explored. This study was carried out on three stages .The first stage
allows machining without elimination of dispersions (random,
systematic) so the tolerances of manufacture according to total
dispersions. In the second stage, the results of the first stage are
filtered in such way to obtain the tolerances according to random
dispersions. Finally, from the two previous stages, the systematic
dispersions are generated. The objective of this study is to model
by the least squares method the error of manufacture based on
systematic dispersion. Finally, an approach of optimization of the
manufacturing tolerances was developed for machining on a CNC
machine tool", keywords = "Dispersions, Compensation, modeling,
manufacturing Tolerance, machine tool.", volume = "3", number = "8", pages = "948-7", }
