Mine Production Index (MPI): New Method to Evaluate Effectiveness of Mining Machinery
OEE has been used in many industries as measure of
performance. However due to limitations of original OEE, it has been
modified by various researchers. OEE for mining application is
special version of classic equation, carries these limitation over. In
this paper it has been aimed to modify the OEE for mining
application by introducing the weights to the elements of it and
termed as Mine Production index (MPi). As a special application of
new index MPishovel has been developed by authors. This can be used
for evaluating the shovel effectiveness. Based on analysis, utilization
followed by performance and availability were ranked in this order.
To check the applicability of this index, a case study was done on
four electrical and one hydraulic shovel in a Swedish mine. The
results shows that MPishovel can evaluate production effectiveness of
shovels and can determine effectiveness values in optimistic view
compared to OEE. MPi with calculation not only give the
effectiveness but also can predict which elements should be focused
for improving the productivity.
[1] Nakajima, S. (1988). Introduction to TPM: total productive
maintenance. Productivity Press, Inc, P. O. Box 3007, Cambridge,
Massachusetts 02140, USA, 1988. pp.129.
[2] Jonsson, Patrik, and Magnus Lesshammar, "Evaluation and
improvement of manufacturing performance measurement systems-the
role of OEE," International Journal of Operations & Production
Management, vol19. no.1pp: 55-78, 1999.
[3] Kumar, Uday, and AdityaParida. "Maintenance performance
measurement (MPM) system," in Complex System Maintenance
Handbook, London, Springer, 2008,pp: 459-478.
[4] Parida, Aditya, and Uday Kumar. "Maintenance productivity and
performance measurement," in Handbook of maintenance management
and engineering, London, Springer , 2009,pp: 17-41.
[5] Harrison, Alan. Enablers and inhibitors to manufacturing strategy,
Cranefiled school of management, Crainfield,UK, 1998.
[6] S. Regan, B.G. Dale, "Survival to success: the case of RHP Bearings,
Blackburn," The TQM Magazine, Vol. 11,no 1, pp.22 – 28,1999.
[7] Chand, G., and B. Shirvani. "Implementation of TPM in cellular
manufacture." Journal of Materials Processing Technology, vol. 103,
no. 1, pp: 149-154,2000.
[8] Al-Najjar, Basim, and ImadAlsyouf. "Enhancing a company's
profitability and competitiveness using integrated vibration-based
maintenance: A case study."European Journal of Operational
Research, vol.157, no 3, pp: 643-657,2005.
[9] Thomas Åhrén, AdityaP arida, "Maintenance performance indicators
(MPIs) for benchmarking the railway infrastructure: A case study",
Benchmarking: An International Journal, Vol. 16,no: 2, pp.247 –
258,2009
[10] Jostes, Robert S., and Marilyn M. Helms. "Total productive
maintenance and its link to total quality management." Work study, vol.
43, no.7, pp: 18-20, 1994.
[11] Muchiri, Peter, and LilianePintelon. "Performance measurement using
overall equipment effectiveness (OEE): literature review and practical
application discussion." International Journal of Production Research,
vol 46, no.13 pp: 3517-3535,2008.
[12] Scott, Douglas, and Robert Pisa. "Can overall factory effectiveness
prolong Moore's law?," Solid state technology ,vol.41 no. 3,pp: 75-82,
1998.
[13] Ivancic I., “Development of Maintenance in Modern Production”, in
Euromaintenance Conference Proceedings, Dubrovnik, Croatia, 1998.
[14] Raouf, A., "Improving capital productivity through maintenance."
International Journal of Operations & Production Management, vol.14
no.7, pp: 44-52,1994.
[15] Wudhikarn, R. "Overall weighting equipment effectiveness."
In Industrial Engineering and Engineering Management (IEEM), 2010
IEEE International Conference on, IEEE, 2010, pp. 23-27.
[16] Dhillon, Balbir S, Mining equipment reliability, maintainability, and
safety. London, Springer-Verlag, pp: 59-60, 2008.
[17] Elevli, Sermin, and Birol Elevli. "Performance measurement of mining
equipments by utilizing OEE." Acta MontanisticaSlovaca, vol.15,
no.2,pp : 95 ,2010.
[18] Akande, JideMuili, Abiodun Ismail Lawal, and Adeyemi Emman
Aladejare." Optimization of the overall equipment efficiency (OEE) of
loaders and rigid frame trucks in NAMDEB Southern Coastal Mine
Stripping fleet, Namibia."Earth Science, vol.2 no.6 pp: 158-166,2013.
[19] Paraszczak, Jacek. "Understanding and assessment of mining
equipment effectiveness." Mining Technology, vol.114 no.3,pp:147-
151,2005.
[20] Samanta, Bimal, B. Sarkar, and S. K. Mukherjee. "Selection of
opencast mining equipment by a multi-criteria decision-making
process." Mining Technology, vol.111 no.2,pp: 136-142,2002.
[21] Burt, C., L. Caccetta, and P. Welgama. "Models for Mining Equipment
Selection 1.", 2005, Accessed at http://citeseerx.ist.psu.edu/viewdoc/
summary?doi=10.1.1.375.8249 on June 1st 2013.
[22] Kwame Awuah-Offei, Samuel Frimpong, “Cable shovel digging
optimization for energy efficiency,” Mechanism and Machine Theory,
Volume 42, Issue 8, Pages 995-1006, 2007.
[23] Saaty TL (1980). The analytic hierarchy process: planning, priority
setting and resource allocation, NY, McGraw-Hill,1980.
[24] Kumar, S. Suresh. "AHP-based formal system for R&D project
evaluation," Journal of Scientific and Industrial Research, vol.63 issue
11 pp: 888-896,2004.
[1] Nakajima, S. (1988). Introduction to TPM: total productive
maintenance. Productivity Press, Inc, P. O. Box 3007, Cambridge,
Massachusetts 02140, USA, 1988. pp.129.
[2] Jonsson, Patrik, and Magnus Lesshammar, "Evaluation and
improvement of manufacturing performance measurement systems-the
role of OEE," International Journal of Operations & Production
Management, vol19. no.1pp: 55-78, 1999.
[3] Kumar, Uday, and AdityaParida. "Maintenance performance
measurement (MPM) system," in Complex System Maintenance
Handbook, London, Springer, 2008,pp: 459-478.
[4] Parida, Aditya, and Uday Kumar. "Maintenance productivity and
performance measurement," in Handbook of maintenance management
and engineering, London, Springer , 2009,pp: 17-41.
[5] Harrison, Alan. Enablers and inhibitors to manufacturing strategy,
Cranefiled school of management, Crainfield,UK, 1998.
[6] S. Regan, B.G. Dale, "Survival to success: the case of RHP Bearings,
Blackburn," The TQM Magazine, Vol. 11,no 1, pp.22 – 28,1999.
[7] Chand, G., and B. Shirvani. "Implementation of TPM in cellular
manufacture." Journal of Materials Processing Technology, vol. 103,
no. 1, pp: 149-154,2000.
[8] Al-Najjar, Basim, and ImadAlsyouf. "Enhancing a company's
profitability and competitiveness using integrated vibration-based
maintenance: A case study."European Journal of Operational
Research, vol.157, no 3, pp: 643-657,2005.
[9] Thomas Åhrén, AdityaP arida, "Maintenance performance indicators
(MPIs) for benchmarking the railway infrastructure: A case study",
Benchmarking: An International Journal, Vol. 16,no: 2, pp.247 –
258,2009
[10] Jostes, Robert S., and Marilyn M. Helms. "Total productive
maintenance and its link to total quality management." Work study, vol.
43, no.7, pp: 18-20, 1994.
[11] Muchiri, Peter, and LilianePintelon. "Performance measurement using
overall equipment effectiveness (OEE): literature review and practical
application discussion." International Journal of Production Research,
vol 46, no.13 pp: 3517-3535,2008.
[12] Scott, Douglas, and Robert Pisa. "Can overall factory effectiveness
prolong Moore's law?," Solid state technology ,vol.41 no. 3,pp: 75-82,
1998.
[13] Ivancic I., “Development of Maintenance in Modern Production”, in
Euromaintenance Conference Proceedings, Dubrovnik, Croatia, 1998.
[14] Raouf, A., "Improving capital productivity through maintenance."
International Journal of Operations & Production Management, vol.14
no.7, pp: 44-52,1994.
[15] Wudhikarn, R. "Overall weighting equipment effectiveness."
In Industrial Engineering and Engineering Management (IEEM), 2010
IEEE International Conference on, IEEE, 2010, pp. 23-27.
[16] Dhillon, Balbir S, Mining equipment reliability, maintainability, and
safety. London, Springer-Verlag, pp: 59-60, 2008.
[17] Elevli, Sermin, and Birol Elevli. "Performance measurement of mining
equipments by utilizing OEE." Acta MontanisticaSlovaca, vol.15,
no.2,pp : 95 ,2010.
[18] Akande, JideMuili, Abiodun Ismail Lawal, and Adeyemi Emman
Aladejare." Optimization of the overall equipment efficiency (OEE) of
loaders and rigid frame trucks in NAMDEB Southern Coastal Mine
Stripping fleet, Namibia."Earth Science, vol.2 no.6 pp: 158-166,2013.
[19] Paraszczak, Jacek. "Understanding and assessment of mining
equipment effectiveness." Mining Technology, vol.114 no.3,pp:147-
151,2005.
[20] Samanta, Bimal, B. Sarkar, and S. K. Mukherjee. "Selection of
opencast mining equipment by a multi-criteria decision-making
process." Mining Technology, vol.111 no.2,pp: 136-142,2002.
[21] Burt, C., L. Caccetta, and P. Welgama. "Models for Mining Equipment
Selection 1.", 2005, Accessed at http://citeseerx.ist.psu.edu/viewdoc/
summary?doi=10.1.1.375.8249 on June 1st 2013.
[22] Kwame Awuah-Offei, Samuel Frimpong, “Cable shovel digging
optimization for energy efficiency,” Mechanism and Machine Theory,
Volume 42, Issue 8, Pages 995-1006, 2007.
[23] Saaty TL (1980). The analytic hierarchy process: planning, priority
setting and resource allocation, NY, McGraw-Hill,1980.
[24] Kumar, S. Suresh. "AHP-based formal system for R&D project
evaluation," Journal of Scientific and Industrial Research, vol.63 issue
11 pp: 888-896,2004.
@article{"International Journal of Earth, Energy and Environmental Sciences:68273", author = "Amol Lanke and Hadi Hoseinie and Behzad Ghodrati", title = "Mine Production Index (MPI): New Method to Evaluate Effectiveness of Mining Machinery", abstract = "OEE has been used in many industries as measure of
performance. However due to limitations of original OEE, it has been
modified by various researchers. OEE for mining application is
special version of classic equation, carries these limitation over. In
this paper it has been aimed to modify the OEE for mining
application by introducing the weights to the elements of it and
termed as Mine Production index (MPi). As a special application of
new index MPishovel has been developed by authors. This can be used
for evaluating the shovel effectiveness. Based on analysis, utilization
followed by performance and availability were ranked in this order.
To check the applicability of this index, a case study was done on
four electrical and one hydraulic shovel in a Swedish mine. The
results shows that MPishovel can evaluate production effectiveness of
shovels and can determine effectiveness values in optimistic view
compared to OEE. MPi with calculation not only give the
effectiveness but also can predict which elements should be focused
for improving the productivity.
", keywords = "Mining, Overall equipment efficiency (OEE), Mine
Production index, Shovels.", volume = "8", number = "11", pages = "755-5", }
