Development of a Portable Welding Robot with EtherCAT Interface

This paper presents a portable robot that is to use for welding process in shipbuilding yard. It has six degree of freedom and 3kg payload capability. Its weight is 21.5kg so that human workers can carry it to the work place. Its body mainly made of magnesium alloy and aluminum alloy for few parts that require high strength. Since the distance between robot and controller should be 50m at most, the robot controller controls the robot through EtherCAT. RTX and KPA are used for real time EtherCAT control on Windows XP. The performance of the developed robot was satisfactory, in welding of U type cell in shipbuilding yard.

Authors:

• Juyi Park
• Sang-Bum Lee
• Jin-Wook Kim
• Ji-Yoon Kim
• Jung-Min Kim
• Hee-Hwan Park
• Jae-Won Seo
• Gye-Hyung Kang
• Soo-Ho Kim

Keywords:

• Portable welding robot
• Shipbuilding
• EtherCAT

References:

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http://www.ethercat.org.
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[6] Copley Controls, "Manual: Accelnet Plus Module EtherCAT AEM"
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