CFD Simulation and Validation of Flow Pattern Transition Boundaries during Moderately Viscous Oil-Water Two-Phase Flow through Horizontal Pipeline

In the present study, computational fluid dynamics (CFD) simulation has been executed to investigate the transition boundaries of different flow patterns for moderately viscous oil-water (viscosity ratio 107, density ratio 0.89 and interfacial tension of 0.032 N/m.) two-phase flow through a horizontal pipeline with internal diameter and length of 0.025 m and 7.16 m respectively. Volume of Fluid (VOF) approach including effect of surface tension has been employed to predict the flow pattern. Geometry and meshing of the present problem has been drawn using GAMBIT and ANSYS FLUENT has been used for simulation. A total of 47037 quadrilateral elements are chosen for the geometry of horizontal pipeline. The computation has been performed by assuming unsteady flow, immiscible liquid pair, constant liquid properties, co-axial flow and a T-junction as entry section. The simulation correctly predicts the transition boundaries of wavy stratified to stratified mixed flow. Other transition boundaries are yet to be simulated. Simulated data has been validated with our own experimental results.




References:
[1] N. Brauner, "The prediction of dispersed flows boundaries in liquidliquid
and gas-liquid systems," Int. J. Multiphase Flow, vol. 27, pp.
885-910, May 2001.
[2] N. Brauner and D. Moalem Maron, "Analysis of stratified/non-stratified
transitional boundaries in inclined gas-liquid flows," Int. J. Multiphase
Flow, vol. 18, pp. 541-557, July 1992.
[3] A. Soleimani and T. J. Hanratty, "Critical liquid flows for the transition
from the pseudo-slug and stratified patterns to slug flow," Int. J.
Multiphase Flow, vol. 29, pp. 51-67, January 2003.
[4] T. W .F. Russell, G. W. Hodgson and G. W. Govier, "Horizontal
pipeline flow of mixtures of oil and water," Can. J. Chem. Eng., vol. 37,
pp. 9-17, February 1959.
[5] J. L. Trallero,C. Sarica and J. P. Brill, "A study of oil/water flow
patterns in pipes," SPE Prod. Facil. 36609, pp. 165-172, August 1997.
[6] P. Angeli, and G. F. Hewitt, "Flow structure in horizontal oil-water
flow," Int. J. Multiphase Flow, vol. 26, pp. 1117-1140, July 2000.
[7] D. P. Chakrabarti, G. Das and P. K. Das, "Identification of stratified
liquid-liquid flow through horizontal pipes by a non-intrusive optical
probe," Chem.l Eng. Sci., vol. 62, pp. 1861-1876, April 2007.
[8] Sumana Ghosh, Gargi Das and Prasanta Kumar Das, "Simulation of core
annular in return bends-A comprehensive CFD study," Chem. Eng. Res.
Des., vol. 89, pp. 2244-2253, November 2011.
[9] T. Ko, H. G. Choi, R. Bai and D.D. Joseph, "Finite element method
simulation of turbulent wavy core-annular flows using a k-w turbulence
model method," Int. J. Multiphase Flow, vol. 28, pp. 1205-1222, July
2002.
[10] Sumana Ghosh, Gargi Das and Prasanta Kumar Das, "Simulation of core
annular downflow through CFD-A comprehensive study," Chem.l Eng.
Process, vol. 49, pp. 1222-1228, November 2010.
[11] Mohammed A. Al-Yaari and Basel F. Abu-Sharkh, "CFD prediction of
stratified oil-water flow in a horizontal pipe," Asian Transactions on
Engineering, vol. 01, Issue 05, pp. 68-75, November 2011.
[12] Fluent 6.3 User-s Guide, Fluent Inc., Lebanon, USA, 2006.
[13] J. U. Brackbill, D. B. Kothe and C. Zemach, "A Continuum Method for
Modeling Surface Tension," J. Comput. Phys., vol. 100, pp. 335-354,
1992.
[14] S. V. Patankar, Numerical Heat Transfer and Flud Flow, Hemisphere,
Washington, DC., 1980.
[15] R. I. Issa, "Solution of the implicitly discretized fluid flow equations by
operator splitting", J. Comput. Phys., vol. 62, pp. 40-65, 1986.