Abstract: In this paper, effectiveness of a machine design process is evaluated on the basis of the specific output calculus. Concretely, a screw-worm gear mechanical transmission is designed by using the classical and the 3D-CAD methods. Strength analysis and drawing of the designed parts is substantially aided by employing the SolidWorks software. Quality of the design process is assessed by manufacturing (printing) the parts, and by computing the efficiency, specific load, as well as the specific output (work) of the mechanical transmission. Influence of the stroke, travelling velocity and load on the mechanical output, is emphasized. Optimal design of the mechanical transmission becomes possible by the appropriate usage of the acquired results.
Abstract: This study presents a procedure for friction calculation of column electric power steering (C-EPS) system which affects handling and comfort in driving. The friction losses estimation is obtained from experimental tests and mathematical calculation. Parts in C-EPS mainly involved in friction losses are bearings and worm gear. In the theoretical approach, the gear geometry and Hertz law were employed to measure the normal load and the sliding velocity and contact areas from the worm gears driving conditions. The viscous friction generated in the worm gear was obtained with a theoretical approach and the result was applied to model the friction in the steering system. Finally, by viscous friction coefficient and Coulomb friction coefficient, values of friction in worm gear were calculated. According to the Bearing Company and the characteristics of each bearing, the friction torques due to load and due to speed were calculated. A MATLAB Simulink model for calculating the friction in bearings and worm gear in C-EPS were done and the total friction value was estimated.
Abstract: A new approach has been developed to estimate the
load share and distribution of worm gear drives, and to calculate the
instantaneous tooth meshing stiffness. In the approach, the worm gear
drive was modelled as a series of spur gear slices, and each slice was
analyzed separately using the well-established formulae of spur gear
loading and stresses. By combining the results obtained for all slices,
the entire envolute worm gear set loading and stressing was obtained. The geometric modelling method presented allows tooth elastic
deformation and tooth root stresses of worm gear drives under
different load conditions to be investigated. Based on the slicing
method introduced in this study, the instantaneous meshing stiffness
and load share are obtained. In comparison with existing methods,
this approach has both good analysis accuracy and less computing
time.