Abstract: In this study, characteristics of ATIG welds using ZnO flux on aluminum was investigated and compared with TIG welds. Autogenously AC-ATIG bead on plate welding was applied on Al1050 plate with a coating of ZnO as the flux. Different levels of welding current and flux layer thickness was considered to study the effect of heat input and flux quantity on ATIG welds and was compared with those of TIG welds. Geometrical investigation of the weld cross sections revealed that penetration depth of the ATIG welds with ZnO flux, was increased up to 2 times in some samples compared to the TIG welds. Optical metallographic and Scanning Electron Microscopy (SEM) observations revealed similar microstructures in TIG and ATIG welds. Composition of the ATIG welds slag was also analyzed using X-ray diffraction. In both TIG and ATIG samples, the lowest values of microhardness were observed in the HAZ.
Abstract: On the basis of the theory of nonlinear elasticity, the
effect of homogeneous stress on the propagation of Lamb waves in
an initially isotropic hyperelastic plate is analysed. The equations
governing the propagation of small amplitude waves in the prestressed
plate are derived using the theory of small deformations
superimposed on large deformations. By enforcing traction free
boundary conditions at the upper and lower surfaces of the plate,
acoustoelastic dispersion equations for Lamb wave propagation are
obtained, which are solved numerically. Results are given for an
aluminum plate subjected to a range of applied stresses.
Abstract: This paper summarizes and presents main results of an in-depth numerical analysis dealing with the shear buckling resistance of aluminum plate girders. The studies conducted have permitted the development of a simple design expression to determine the critical shear buckling stress in aluminum web panels. This expression takes into account the effects of reduction of strength in aluminum alloys due to welding process. Ultimate shear resistance (USR) of plate girders can be obtained theoretically using Cardiff theory or Hӧglund’s theory. USR of aluminum alloy plate girders predicted theoretically using BS8118 appear inconsistent when compared with test data. Theoretical predictions based on Hӧglund’s theory, are more realistic. Cardiff theory proposed to predict the USR of steel plate girders only. Welded aluminum alloy plate girders studied experimentally by others; the USR resulted from tests are reviewed. Comparison between the test results with the values obtained from Hӧglund’s theory, BS8118 design method and Cardiff theory performed theoretically. Finally, a new equation based on Cardiff tension-field theory, proposed to predict theoretically the USR of aluminum plate girders.
Abstract: Sandwich plates are finding an increasing range of application in the aircraft industry. The inspection of honeycomb composite structure by conventional ultrasonic technique is complex and very time consuming. The present study demonstrates a technique using guided Lamb waves at low frequencies to predict de-bond defects in aluminum skin-honeycomb core sandwich structure used in aeronautics. The numerical method was investigated for drawing the dispersion and displacement curves of ultrasonic Lamb wave propagated in Aluminum plate. An experimental study was carried out to check the theoretical prediction. The detection of unsticking between the skin and the core was tested by the two first modes for a low frequency. It was found that A0 mode is more sensitive to delamination defect compared to S0 mode.
Abstract: This study presents a systematic analysis of wetted region due to cooling of aluminum plate by water spray impingement with respect to different water flow rates, spray nozzle heights, and subcooling. Unlike jet impingement, the wetting is not commenced upon spray impingement and there is a delay in wetness of hot test surface. After initiation, the wetting (black zone) progresses gradually to cover all test plate and provides efficient cooling in nucleate boiling regime. Generally, spray cooling is found function of spray flow rate, spray-to-surface distance and water subcooling. Wetting delay is decreasing by increasing of spray flow rate until spray impact area is not become bigger that test surface. Otherwise, higher spray flow rate is not practically accelerated start of wetting. Very fast wetting due to spray cooling can be obtained by dense spray (high floe rate) discharged from adjacent nozzle to the test surface. Highly subcooling water spray also triggers earlier wetting of hot aluminum plate.
Abstract: The purpose of this study is to investigate the
efficiency of a double-layer roof in collecting solar energy as an
application to the areas such as raising high-end temperature of
organic Rankine cycle (ORC). The by-product of the solar roof is to
reduce building air-conditioning loads. The experimental apparatus
are arranged to evaluate the effects of the solar roof in absorbing solar
energy. The flow channel is basically formed by an aluminum plate on
top of a plywood plate. The geometric configurations in which the
effects of absorbing energy is analyzed include: a bare uncovered
aluminum plate, a glass-covered aluminum plate, a
glass-covered/black-painted aluminum plate, a plate with variable
lengths, a flow channel with stuffed material (in an attempt on
enhancement of heat conduction), and a flow channel with variable
slanted angles. The experimental results show that the efficiency of
energy collection varies from 0.6 % to 11 % for the geometric
configurations mentioned above. An additional study is carried out
using CFD simulation to investigate the effects of fins on the
aluminum plate. It shows that due to vastly enhanced heat conduction,
the efficiency can reach ~23 % if 50 fins are installed on the aluminum
plate. The study shows that a double-layer roof can efficiently absorb
solar energy and substantially reduce building air-conditioning
loads. On the high end of an organic Rankine cycle, a solar pond is
used to replace the warm surface water of the sea as OTEC (ocean
thermal energy conversion) is the driving energy for the ORC. The
energy collected from the double-layered solar roof can be pumped
into the pond and raise the pond temperature as the pond surface area is
equivalently increased by nearly one-fourth of the total area of the
double-layer solar roof. The effect of raising solar pond temperature is
especially prominent if the double-layer solar roofs are installed in a
community area.
Abstract: Repairing of the cracks by fiber metal laminates
(FMLs) was first done by some aeronautical laboratories in early
1970s. In this study, experimental investigations were done on the
effect of repairing the center-cracked aluminum plates using the FML
patches. The repairing processes were conducted to characterize the
response of the repaired structures to tensile tests. The composite
patches were made of one aluminum layer and two woven glassepoxy
composite layers. Three different crack lengths in three crack
angles and different patch lay-ups were examined. It was observed
for the lengthen cracks, the effect of increasing the crack angle on
ultimate tensile load in the structure was increase. It was indicated
that the situation of metal layer in the FML patches had an important
effect on the tensile response of the tested specimens. It was found
when the aluminum layer is farther, the ultimate tensile load has the
highest amount.
Abstract: This paper proposed a stiffness analysis method for a
3-PRS mechanism for welding thick aluminum plate using FSW
technology. In the molding process, elastic deformation of lead-screws
and links are taken into account. This method is based on the virtual
work principle. Through a survey of the commonly used stiffness
performance indices, the minimum and maximum eigenvalues of the
stiffness matrix are used to evaluate the stiffness of the 3-PRS
mechanism. Furthermore, A FEA model has been constructed to verify
the method. Finally, we redefined the workspace using the stiffness
analysis method.