Abstract: Re-entrant scheduling is an important search problem
with many constraints in the flow shop. In the literature, a number of
approaches have been investigated from exact methods to
meta-heuristics. This paper presents a genetic algorithm that encodes
the problem as multi-level chromosomes to reflect the dependent
relationship of the re-entrant possibility and resource consumption.
The novel encoding way conserves the intact information of the data
and fastens the convergence to the near optimal solutions. To test the
effectiveness of the method, it has been applied to the
resource-constrained re-entrant flow shop scheduling problem.
Computational results show that the proposed GA performs better than
the simulated annealing algorithm in the measure of the makespan
Abstract: The problem of generation expansion planning (GEP)
has been extensively studied for many years. This paper presents
three topics in GEP as follow: statistical model, models for
generation expansion, and expansion problem. In the topic of
statistical model, the main stages of the statistical modeling are
briefly explained. Some works on models for GEP are reviewed in
the topic of models for generation expansion. Finally for the topic of
expansion problem, the major issues in the development of a longterm
expansion plan are summarized.
Abstract: In automatic manufacturing and assembling of mechanical, electrical and electronic parts one needs to reliably identify the position of components and to extract the information of these components. Data Matrix Codes (DMC) are established by these days in many areas of industrial manufacturing thanks to their concentration of information on small spaces. In today’s usually order-related industry, where increased tracing requirements prevail, they offer further advantages over other identification systems. This underlines in an impressive way the necessity of a robust code reading system for detecting DMC on the components in factories. This paper compares two methods for estimating the angle of orientation of Data Matrix Codes: one method based on the Hough Transform and the other based on the Mean Shift Algorithm. We concentrate on Data Matrix Codes in industrial environment, punched, milled, lasered or etched on different materials in arbitrary orientation.
Abstract: The flow field around a flat plate of infinite span has
been investigated for several values of the angle of attack. Numerical
predictions have been compared to experimental measurements, in
order to examine the effect of turbulence model and grid resolution
on the resultant aerodynamic forces acting on the plate. Also the
influence of the free-stream turbulence intensity, at the entrance of
the computational domain, has been investigated. A full campaign of
simulations has been conducted for three inclination angles (9°, 15°
and 30°), in order to obtain some practical guidelines to be used for
the simulation of the flow field around inclined plates and discs.
Abstract: In order to compare the performance of the carbon dioxide and HFC-125 heat pumps for medium-and high-temperature heating, both heat pump cycles were optimized using a simulation method. To fairly compare the performance of the cycles by using different working fluids, each cycle was optimized from the viewpoint of heating COP by two design parameters. The first is the gas cooler exit temperature and the other is the ratio of the overall heat conductance of the gas cooler to the combined overall heat conductance of the gas cooler and the evaporator. The inlet and outlet temperatures of secondary fluid of the gas cooler were fixed at 40/90°C and 40/150°C.The results shows that the HFC-125 heat pump has 6% higher heating COP than carbon dioxide heat pump when the heat sink exit temperature is fixed at 90ºC, while the latter outperforms the former when the heat sink exit temperature is fixed at 150ºC under the simulation conditions considered in the present study.
Abstract: It can be said that the business sector is faced with a range of challenges–a rapidly changing business environment, an increase and diversification of customers- demands and the consequent need for quick response–for having in place flexible management and production info systems. As a matter of fact, many manufacturers have adopted production info management systems such as MES and ERP. Nevertheless, managers are having difficulties obtaining ever-changing production process information in real time, or responding quickly to any change in production related needs on the basis of such information. This is because they rely on poor production info systems which are not capable of providing real-time factory settings. If the manufacturer doesn-t have a capacity for collecting or digitalizing the 4 Ms (Man, Machine, Material, Method), which are resources for production, on a real time basis, it might to difficult to effectively maintain the information on production process. In this regard, this paper will introduce some new alternatives to the existing methods of collecting the 4 Ms in real time, which are currently comprise the production field.
Abstract: The effect of notch depth on the elastic new strainconcentration
factor (SNCF) of rectangular bars with single edge Unotch
under combined loading is studied here. The finite element
method (FEM) and super position technique are used in the current
study. This new SNCF under combined loading of static tension and
pure bending has been defined under triaxial stress state. The
employed specimens have constant gross thickness of 16.7 mm and
net section thickness varied to give net-to-gross thickness ratio ho/Ho
from 0.2 to 0.95. The results indicated that the elastic SNCF for
combined loading increases with increasing notch depth up to ho/Ho =
0.7 and sharply decreases with increasing notch depth. It is also
indicated that the elastic SNCF of combined loading is greater than
that of pure bending and less than that of the static tension for 0.2 ≤
ho/Ho ≤ 0.7. However, the elastic SNCF of combined loading is the
elastic SNCF for static tension and less than that of pure bending for
shallow notches (i.e. 0.8 ≤ ho/Ho ≤ 0.95).
Abstract: Object-oriented simulation is considered one of the most sophisticated techniques that has been widely used in planning, designing, executing and maintaining construction projects. This technique enables the modeler to focus on objects which is extremely important for thorough understanding of a system. Thus, identifying an object is an essential point of building a successful simulation model. In a maintenance process an object is a maintenance work order (MWO). This study demonstrates a maintenance simulation model for the building maintenance division of Saudi Consolidated Electric Company (SCECO) in Dammam, Saudi Arabia. The model focused on both types of maintenance processes namely: (1) preventive maintenance (PM) and (2) corrective maintenance (CM). It is apparent from the findings that object-oriented simulation is a good diagnostic and experimental tool. This is because problems, limitations, bottlenecks and so forth are easily identified. These features are very difficult to obtain when using other tools.
Abstract: International markets driven forces are changing
continuously, therefore companies need to gain a competitive edge in
such markets. Improving the company's products, processes and
practices is no longer auxiliary. Lean production is a production
management philosophy that consolidates work tasks with minimum
waste resulting in improved productivity. Lean production practices
can be mapped into many production areas. One of these is
Manufacturing Equipment and Technology (MET). Many lean
production practices can be implemented in MET, namely, specific
equipment configurations, total preventive maintenance, visual
control, new equipment/ technologies, production process
reengineering and shared vision of perfection.The purpose of this
paper is to investigate the implementation level of these six practices
in Jordanian industries. To achieve that a questionnaire survey has
been designed according to five-point Likert scale. The questionnaire
is validated through pilot study and through experts review. A sample
of 350 Jordanian companies were surveyed, the response rate was
83%. The respondents were asked to rate the extent of
implementation for each of practices. A relationship conceptual
model is developed, hypotheses are proposed, and consequently the
essential statistical analyses are then performed. An assessment tool
that enables management to monitor the progress and the
effectiveness of lean practices implementation is designed and
presented. Consequently, the results show that the average
implementation level of lean practices in MET is 77%, Jordanian
companies are implementing successfully the considered lean
production practices, and the presented model has Cronbach-s alpha
value of 0.87 which is good evidence on model consistency and
results validation.
Abstract: This paper presents a multi-objective order allocation
planning problem with the consideration of various real-world
production features. A novel hybrid intelligent optimization model,
integrating a multi-objective memetic optimization process, a Monte
Carlo simulation technique and a heuristic pruning technique, is
proposed to handle this problem. Experiments based on industrial data
are conducted to validate the proposed model. Results show that (1)
the proposed model can effectively solve the investigated problem by
providing effective production decision-making solutions, which
outperformsan NSGA-II-based optimization process and an industrial
method.
Abstract: Improvement in CAE methods has an important role for shortening of the vehicle product development time. It is provided that validation of the design and improvements in terms of durability can be done without hardware prototype production. In recent years, several different methods have been developed in order to investigate fatigue damage of the vehicle. The intended goal among these methods is prediction of fatigue damage in a short time with reduced costs. This study developed a new fatigue damage prediction method in the automotive sector using power spectrum densities of accelerations. This study also confirmed that the weak region in vehicle can be easily detected with the method developed in this study which results were compared with conventional method.
Abstract: With the globalized production and logistics
environment, the need for reducing the product development interval
and lead time, having a faster response to orders, conforming to quality
standards, fair tracking, and boosting information exchanging
activities with customers and partners, and coping with changes in the
management environment, manufacturers are in dire need of an
information management system in their manufacturing environments.
There are lots of information systems that have been designed to
manage the condition or operation of equipment in the field but
existing systems have a decentralized architecture, which is not
unified. Also, these systems cannot effectively handle the status data
extraction process upon encountering a problem related to protocols or
changes in the equipment or the setting. In this regard, this paper will
introduce a system for processing and saving the status info of
production equipment, which uses standard representation formats, to
enable flexible responses to and support for variables in the field
equipment. This system can be used for a variety of manufacturing and
equipment settings and is capable of interacting with higher-tier
systems such as MES.
Abstract: This paper develops a quality estimation method with
the application of fuzzy hierarchical clustering. Quality estimation is
essential to quality control and quality improvement as a precise
estimation can promote a right decision-making in order to help
better quality control. Normally the quality of finished products in
manufacturing system can be differentiated by quality standards. In
the real life situation, the collected data may be vague which is not
easy to be classified and they are usually represented in term of fuzzy
number. To estimate the quality of product presented by fuzzy
number is not easy. In this research, the trapezoidal fuzzy numbers
are collected in manufacturing process and classify the collected data
into different clusters so as to get the estimation. Since normal
hierarchical clustering methods can only be applied for real numbers,
fuzzy hierarchical clustering is selected to handle this problem based
on quality standards.
Abstract: This paper presents a numerical investigation of the
unsteady flow around an American 19th century vertical-axis
windmill: the Stevens & Jolly rotor, patented on April 16, 1895. The
computational approach used is based on solving the complete
transient Reynolds-Averaged Navier-Stokes (t-RANS) equations: a
full campaign of numerical simulation has been performed using the
k-ω SST turbulence model. Flow field characteristics have been
investigated for several values of tip speed ratio and for a constant
unperturbed free-stream wind velocity of 6 m/s, enabling the study of
some unsteady flow phenomena in the rotor wake. Finally, the global
power generated from the windmill has been determined for each
simulated angular velocity, allowing the calculation of the rotor
power-curve.
Abstract: The objective of this work is to investigate the
turbulent reacting flow in a three dimensional combustor with
emphasis on the effect of inlet swirl flow through a numerical
simulation. Flow field is analyzed using the SIMPLE method which is
known as stable as well as accurate in the combustion modeling, and
the finite volume method is adopted in solving the radiative transfer
equation. In this work, the thermal and flow characteristics in a three
dimensional combustor by changing parameters such as equivalence
ratio and inlet swirl angle have investigated. As the equivalence ratio
increases, which means that more fuel is supplied due to a larger inlet
fuel velocity, the flame temperature increases and the location of
maximum temperature has moved towards downstream. In the mean
while, the existence of inlet swirl velocity makes the fuel and
combustion air more completely mixed and burnt in short distance.
Therefore, the locations of the maximum reaction rate and temperature
were shifted to forward direction compared with the case of no swirl.
Abstract: Beam and diffuse radiation data are extracted analytically from previous measured data on a horizontal surface in Zarqa city. Moreover, radiation data on a tilted surfaces with different slopes have been derived and analyzed. These data are consisting of of beam contribution, diffuse contribution, and ground reflected contribution radiation. Hourly radiation data for horizontal surface possess the highest radiation values on June, and then the values decay as the slope increases and the sharp decreasing happened for vertical surface. The beam radiation on a horizontal surface owns the highest values comparing to diffuse radiation for all days of June. The total daily radiation on the tilted surface decreases with slopes. The beam radiation data also decays with slopes especially for vertical surface. Diffuse radiation slightly decreases with slopes with sharp decreases for vertical surface. The groundreflected radiation grows with slopes especially for vertical surface. It-s clear that in June the highest harvesting of solar energy occurred for horizontal surface, then the harvesting decreases as the slope increases.
Abstract: The optimal grid spacing and turbulence model for the
2D numerical analysis of a vertical-axis water turbine (VAWaterT)
operating in a 2 m/s freestream current has been investigated. The
results of five different spatial domain discretizations and two
turbulence models (k-ω SST and k-ε RNG) have been compared, in
order to gain the optimal y+ parameter distribution along the blade
walls during a full rotor revolution. The resulting optimal mesh has
appeared to be quite similar to that obtained for the numerical
analysis of a vertical-axis wind turbine.
Abstract: The performance of schedules released to a shop floor may greatly be affected by unexpected disruptions. Thus, this paper considers the flexible job shop scheduling problem when processing times of some operations are represented by a uniform distribution with given lower and upper bounds. The objective is to find a predictive schedule that can deal with this uncertainty. The paper compares two genetic approaches to obtain predictive schedule. To determine the performance of the predictive schedules obtained by both approaches, an experimental study is conducted on a number of benchmark problems.
Abstract: This paper presents a means for reducing the torque
variation during the revolution of a vertical-axis water turbine
(VAWaterT) by increasing the blade number. For this purpose, twodimensional
CFD analyses have been performed on a straight-bladed
Darrieus-type rotor. After describing the computational model and
the relative validation procedure, a complete campaign of
simulations, based on full RANS unsteady calculations, is proposed
for a three, four and five-bladed rotor architectures, characterized by
a NACA 0025 airfoil. For each proposed rotor configuration, flow
field characteristics are investigated at several values of tip speed
ratio, allowing a quantification of the influence of blade number on
flow geometric features and dynamic quantities, such as rotor torque
and power. Finally, torque and power curves are compared for the
three analyzed architectures, achieving a quantification of the effect
of blade number on overall rotor performance.