Virtual Prototyping and Operational Monitoring of PLC-Based Control System
As business environments are rapidly changing,
the manufacturing system must be reconfigured to adapt to
various customer needs. In order to cope with this challenge, it
is quintessential to test industrial control logic rapidly and
easily in the design time, and monitor operational behavior in
the run time of automated manufacturing system. Proposed
integrated model for virtual prototyping and operational
monitoring of industrial control logic is to improve limitations
of current ladder programming practices and general discrete
event simulation method. Each plant layout model using HMI
package and object-oriented control logic model is designed
independently and is executed simultaneously in integrated
manner to reflect design practices of automation system in the
design time. Control logic is designed and executed using UML
activity diagram without considering complicated control
behavior to deal with current trend of reconfigurable
manufacturing. After the physical installation, layout model of
virtual prototype constructed in the design time is reused for
operational monitoring of system behavior during run time.
[1] Baresi L., Mauri M., Monti A., and Pezze M., "PLCTools: design, formal
validation, and code generation for programmable controllers,"
Proceedings of 2000 IEEE Conference on Systems, Man and
Cybernetics, Nashville, USA, 2000.
[2] Bruccoleri M., and Diega S. N., "An object-oriented approach for
flexible manufacturing control systems analysis and design using the
unified modelling language," International Journal of Flexible
Manufacturing System, Vol.15, No.3, pp.195-216, 2003.
[3] Bruccoleri M., "Reconfigurable control of robotized manufacturing
cells," Robotics and Computer-Integrated Manufacturing, Vol.23,
pp.94-106, 2007.
[4] Calvo I., Marcos M., Orive D., and Sarachaga I., "Using Object-Oriented
Technologies in Factory Automation," Proceedings of 2002 IECON
Conference, Sevilla, Spain, pp.2892-2897, 2002.
[5] Choi B., Park B., and Ryu H. Y., "Virtual factory simulator framework
for line prototyping," Journal of Advanced Manufacturing System, Vol.3,
No.1, pp.5-20, 2004.
[6] Ekberg G. and Krogh H. K., "Programming discrete control systems
using state machine templates," Proceedings of the 8th international
workshop on discrete event systems, pp.194-200, Ann Arbor, USA,
2006.
[7] Han K. H. and Park J.W., "Object-oriented ladder logic development
framework based on the unified modeling language," Studies in
Computational Intelligence, Vol. 208, pp.33-45, 2009.
[8] Han K. H., Park J. W. and Choi Y., "Object-oriented modeling and
simulation for the validation of industrial control logic," Proceedings of
the 37th International Conference on Computers and Industrial
Engineering, Alexandria, Egypt, pp. 2377-2384, 20-23 October, 2007.
[9] Schreyer M. and Tseng M. M., "Design framework of PLC-based control
for reconfigurable manufacturing systems," Proceedings of international
conference on flexible automation and intelligent manufacturing (FAIM
2000), Vol.1, pp.33-42, 2000.
[10] Spath D., and Osmers U., "Virtual reality- an approach to improve the
generation of fault free software for programmable logic controllers,"
Proceedings of IEEE International Conference on Engineering of
Complex Computer Systems, Montreal, Canada, pp.43-46, 1996.
[11] Wonderware, 2009. http://global.wonderware.com/EN/ Pages/
WonderwareInTouchHMI.aspx
[12] Young K. W., Piggin R., and Rachitrangsan P., "An Object-Oriented
Approach to an Agile Manufacturing Control System Design,"
International Journal of Advanced Manufacturing Technology, Vol.17,
No.11, pp.850-859, 2001.
[1] Baresi L., Mauri M., Monti A., and Pezze M., "PLCTools: design, formal
validation, and code generation for programmable controllers,"
Proceedings of 2000 IEEE Conference on Systems, Man and
Cybernetics, Nashville, USA, 2000.
[2] Bruccoleri M., and Diega S. N., "An object-oriented approach for
flexible manufacturing control systems analysis and design using the
unified modelling language," International Journal of Flexible
Manufacturing System, Vol.15, No.3, pp.195-216, 2003.
[3] Bruccoleri M., "Reconfigurable control of robotized manufacturing
cells," Robotics and Computer-Integrated Manufacturing, Vol.23,
pp.94-106, 2007.
[4] Calvo I., Marcos M., Orive D., and Sarachaga I., "Using Object-Oriented
Technologies in Factory Automation," Proceedings of 2002 IECON
Conference, Sevilla, Spain, pp.2892-2897, 2002.
[5] Choi B., Park B., and Ryu H. Y., "Virtual factory simulator framework
for line prototyping," Journal of Advanced Manufacturing System, Vol.3,
No.1, pp.5-20, 2004.
[6] Ekberg G. and Krogh H. K., "Programming discrete control systems
using state machine templates," Proceedings of the 8th international
workshop on discrete event systems, pp.194-200, Ann Arbor, USA,
2006.
[7] Han K. H. and Park J.W., "Object-oriented ladder logic development
framework based on the unified modeling language," Studies in
Computational Intelligence, Vol. 208, pp.33-45, 2009.
[8] Han K. H., Park J. W. and Choi Y., "Object-oriented modeling and
simulation for the validation of industrial control logic," Proceedings of
the 37th International Conference on Computers and Industrial
Engineering, Alexandria, Egypt, pp. 2377-2384, 20-23 October, 2007.
[9] Schreyer M. and Tseng M. M., "Design framework of PLC-based control
for reconfigurable manufacturing systems," Proceedings of international
conference on flexible automation and intelligent manufacturing (FAIM
2000), Vol.1, pp.33-42, 2000.
[10] Spath D., and Osmers U., "Virtual reality- an approach to improve the
generation of fault free software for programmable logic controllers,"
Proceedings of IEEE International Conference on Engineering of
Complex Computer Systems, Montreal, Canada, pp.43-46, 1996.
[11] Wonderware, 2009. http://global.wonderware.com/EN/ Pages/
WonderwareInTouchHMI.aspx
[12] Young K. W., Piggin R., and Rachitrangsan P., "An Object-Oriented
Approach to an Agile Manufacturing Control System Design,"
International Journal of Advanced Manufacturing Technology, Vol.17,
No.11, pp.850-859, 2001.
@article{"International Journal of Mechanical, Industrial and Aerospace Sciences:49334", author = "Kwan Hee Han and Jun Woo Park and Seock Kyu Yoo and Geon Lee", title = "Virtual Prototyping and Operational Monitoring of PLC-Based Control System", abstract = "As business environments are rapidly changing,
the manufacturing system must be reconfigured to adapt to
various customer needs. In order to cope with this challenge, it
is quintessential to test industrial control logic rapidly and
easily in the design time, and monitor operational behavior in
the run time of automated manufacturing system. Proposed
integrated model for virtual prototyping and operational
monitoring of industrial control logic is to improve limitations
of current ladder programming practices and general discrete
event simulation method. Each plant layout model using HMI
package and object-oriented control logic model is designed
independently and is executed simultaneously in integrated
manner to reflect design practices of automation system in the
design time. Control logic is designed and executed using UML
activity diagram without considering complicated control
behavior to deal with current trend of reconfigurable
manufacturing. After the physical installation, layout model of
virtual prototype constructed in the design time is reused for
operational monitoring of system behavior during run time.", keywords = "automated manufacturing system, HMI,monitoring, object-oriented, PLC, virtual prototyping", volume = "4", number = "8", pages = "575-7", }