Energy Consumption and Surface Finish Analysis of Machining Ti6Al4V
Greenhouse gases (GHG) emissions impose major
threat to global warming potential (GWP). Unfortunately
manufacturing sector is one of the major sources that contribute
towards the rapid increase in greenhouse gases (GHG) emissions. In
manufacturing sector electric power consumption is the major driver
that influences CO2 emission. Titanium alloys are widely utilized in
aerospace, automotive and petrochemical sectors because of their
high strength to weight ratio and corrosion resistance. Titanium
alloys are termed as difficult to cut materials because of their poor
machinability rating. The present study analyzes energy consumption
during cutting with reference to material removal rate (MRR).
Surface roughness was also measured in order to optimize energy
consumption.
[1] P. T. Mativenga, and M. F. Rajemi, "Calculation of optimum cutting
parameters based on minimum energy footprint," CIRP Annals -
Manufacturing Technology, vol 60, pp. 149 - 152, 2011.
[2] B. Y. Lee, and Y. S. Tarngb, "Cutting-parameter selection for
maximizing production rate or minimizing production cost in multistage
turning operations," Journal of Materials Processing Technology, vol
105, pp. 61-66, 2000.
[3] A. A. Munoz, and P. Sheng, " An analytical approach for determining
the environmental impact of machining processes," Journal of Materials
Processing Technology, vol. 53, pp. 736-758, 1995.
[4] D. N. Kordonowy, "A power assessment of machining tools," Bachelor
of Science Thesis in Mechanical Engineering, Massachusetts Institute of
Technology, Massachusetts, 2002.
[5] H. Narita, N. Desmira, and H. Fujimoto, "Environmental burden
analysis for machining operation using LCA method," The 41st CIRP
Conference on Manufacturing Systems, 2008, 65 - 68.
[6] S. Hu, F. Liu, Y. He, and T. Hu, "An on-line approach for energy
efficiency monitoring of machine tools," Journal of cleaner production,
vol. 27, pp. 133 - 140, 2012.
[7] R. Drake, M. B. Yildirim, J. Twomey, L. Whitman, J. Ahmad, and P.
Lodhia, "Data collection framework on energy consumption in
manufacturing," Proceedings from Institute of Industrial Engineers
Research Conference, Orlando, Florida, 2006.
[8] N. Diaz, S. Choi, M. Helu, Y. Chen, S. Jayanathan, Y. Yasui, D. Kong,
S. Pavanaskar, D. Dornfeld, " Machine tool design and operation
stragtegies for green manufacturing," Proceedings of the 4th CIRP
International Conference on High Performance Cutting, 2011.
[9] S. Kara, W. Li, "Unit process energy consumption models for material
removal processes," CIRP Annals - Manufacturing Technology, vol. 60,
pp. 37 - 40, 2011.
[10] M. F. Rajemi, P. T. Mativenga, A. Aramcharoe, "Sustainable
machining: selection of optimum turning conditions based on minimum
energy considerations," Journal of Cleaner Production, vol 18 (10 - 11),
pp. 1059-1065.
[11] O. I. Avram and P. Xirouchakis, "Evaluating the use phase energy
requirements of a machine tool system," Journal of Cleaner Production
vol 19 (6-7), pp. 699-711, 2011.
[12] M. H. Cetin, B. Ozcelik, E. Kuram, E. Demirbas, "Evaluation of
vegetable based cutting fluids with extreme pressure and cutting
parameters in turning of AISI 304L by Taguchi method," Journal of
Cleaner Production, vol 19 (17-18), pp. 2049-2056, 2011.
[13] W. Li, and S. Kara, "An empirical model for predicting
energy consumption of manufacturing processes: a case of turning
process," Proceedings of the Institution of Mechanical Engineers, Part
B: Journal of Engineering Manufacture, vol.225 (9), pp.1636-1646,
2011.
[14] T. Gutowski, J. Dahmus, A. Thiriez, "Electrical energy requirements for
manufacturing processes," Proceedings of 13th CIRP International
Conference on LCE, Leuven, 2006.
[15] T.H.C. Childs, K. Sekiya, R. Tezuka, Y. Yamane, D. Dornfeld, D.E.
Lee, S. Min, P.K. Wright, "Surface finishes from turning and facing with
round nosed tools," Annals of CIRP, vol-57, pp.89-92, 2008.
[16] O.B. Abouelatta, and J. Madi, "Surface roughness prediction based on
cutting parameters and tool vibration in turning operations," Journal of
Materials Processing Technology, 118, pp.269-277, 2001.
[17] P. A. Viktor, and S. Shvets, "The Assessment of plastic deformation in
metal cutting," Journal of Materials Processing Technology, vol 146 -
02, pp.193-202, 2004.
[18] D. G. Flom, "High-Speed Machining,"' in: Bruggeman and Weiss (eds.)
Innovations in Materials Processing, Plenum Press, 1983, pp. 417-439.
[19] E. F. Smart, and E. M. Trent, "Temperature distributions in tools used
for cutting iron, titanium and nickel," Int. J. Prod. Res., vol 13, 265-290,
1975.
[20] T. D. Marusich, "Effects of friction and cutting speed on cutting force,"
Proceedings of ASME Congress, November 11-16, New York, 2001.
[1] P. T. Mativenga, and M. F. Rajemi, "Calculation of optimum cutting
parameters based on minimum energy footprint," CIRP Annals -
Manufacturing Technology, vol 60, pp. 149 - 152, 2011.
[2] B. Y. Lee, and Y. S. Tarngb, "Cutting-parameter selection for
maximizing production rate or minimizing production cost in multistage
turning operations," Journal of Materials Processing Technology, vol
105, pp. 61-66, 2000.
[3] A. A. Munoz, and P. Sheng, " An analytical approach for determining
the environmental impact of machining processes," Journal of Materials
Processing Technology, vol. 53, pp. 736-758, 1995.
[4] D. N. Kordonowy, "A power assessment of machining tools," Bachelor
of Science Thesis in Mechanical Engineering, Massachusetts Institute of
Technology, Massachusetts, 2002.
[5] H. Narita, N. Desmira, and H. Fujimoto, "Environmental burden
analysis for machining operation using LCA method," The 41st CIRP
Conference on Manufacturing Systems, 2008, 65 - 68.
[6] S. Hu, F. Liu, Y. He, and T. Hu, "An on-line approach for energy
efficiency monitoring of machine tools," Journal of cleaner production,
vol. 27, pp. 133 - 140, 2012.
[7] R. Drake, M. B. Yildirim, J. Twomey, L. Whitman, J. Ahmad, and P.
Lodhia, "Data collection framework on energy consumption in
manufacturing," Proceedings from Institute of Industrial Engineers
Research Conference, Orlando, Florida, 2006.
[8] N. Diaz, S. Choi, M. Helu, Y. Chen, S. Jayanathan, Y. Yasui, D. Kong,
S. Pavanaskar, D. Dornfeld, " Machine tool design and operation
stragtegies for green manufacturing," Proceedings of the 4th CIRP
International Conference on High Performance Cutting, 2011.
[9] S. Kara, W. Li, "Unit process energy consumption models for material
removal processes," CIRP Annals - Manufacturing Technology, vol. 60,
pp. 37 - 40, 2011.
[10] M. F. Rajemi, P. T. Mativenga, A. Aramcharoe, "Sustainable
machining: selection of optimum turning conditions based on minimum
energy considerations," Journal of Cleaner Production, vol 18 (10 - 11),
pp. 1059-1065.
[11] O. I. Avram and P. Xirouchakis, "Evaluating the use phase energy
requirements of a machine tool system," Journal of Cleaner Production
vol 19 (6-7), pp. 699-711, 2011.
[12] M. H. Cetin, B. Ozcelik, E. Kuram, E. Demirbas, "Evaluation of
vegetable based cutting fluids with extreme pressure and cutting
parameters in turning of AISI 304L by Taguchi method," Journal of
Cleaner Production, vol 19 (17-18), pp. 2049-2056, 2011.
[13] W. Li, and S. Kara, "An empirical model for predicting
energy consumption of manufacturing processes: a case of turning
process," Proceedings of the Institution of Mechanical Engineers, Part
B: Journal of Engineering Manufacture, vol.225 (9), pp.1636-1646,
2011.
[14] T. Gutowski, J. Dahmus, A. Thiriez, "Electrical energy requirements for
manufacturing processes," Proceedings of 13th CIRP International
Conference on LCE, Leuven, 2006.
[15] T.H.C. Childs, K. Sekiya, R. Tezuka, Y. Yamane, D. Dornfeld, D.E.
Lee, S. Min, P.K. Wright, "Surface finishes from turning and facing with
round nosed tools," Annals of CIRP, vol-57, pp.89-92, 2008.
[16] O.B. Abouelatta, and J. Madi, "Surface roughness prediction based on
cutting parameters and tool vibration in turning operations," Journal of
Materials Processing Technology, 118, pp.269-277, 2001.
[17] P. A. Viktor, and S. Shvets, "The Assessment of plastic deformation in
metal cutting," Journal of Materials Processing Technology, vol 146 -
02, pp.193-202, 2004.
[18] D. G. Flom, "High-Speed Machining,"' in: Bruggeman and Weiss (eds.)
Innovations in Materials Processing, Plenum Press, 1983, pp. 417-439.
[19] E. F. Smart, and E. M. Trent, "Temperature distributions in tools used
for cutting iron, titanium and nickel," Int. J. Prod. Res., vol 13, 265-290,
1975.
[20] T. D. Marusich, "Effects of friction and cutting speed on cutting force,"
Proceedings of ASME Congress, November 11-16, New York, 2001.
@article{"International Journal of Mechanical, Industrial and Aerospace Sciences:59432", author = "Salman Pervaiz and Ibrahim Deiab and Amir Rashid and Mihai Nicolescu and Hossam Kishawy", title = "Energy Consumption and Surface Finish Analysis of Machining Ti6Al4V", abstract = "Greenhouse gases (GHG) emissions impose major
threat to global warming potential (GWP). Unfortunately
manufacturing sector is one of the major sources that contribute
towards the rapid increase in greenhouse gases (GHG) emissions. In
manufacturing sector electric power consumption is the major driver
that influences CO2 emission. Titanium alloys are widely utilized in
aerospace, automotive and petrochemical sectors because of their
high strength to weight ratio and corrosion resistance. Titanium
alloys are termed as difficult to cut materials because of their poor
machinability rating. The present study analyzes energy consumption
during cutting with reference to material removal rate (MRR).
Surface roughness was also measured in order to optimize energy
consumption.", keywords = "Energy Consumption, CO2 Emission, Ti6Al4V.", volume = "7", number = "4", pages = "617-6", }
