Abstract: The X-ray technology has been used in non-destructive evaluation in the Power System, in which a visual non-destructive inspection method for the electrical equipment is provided. However, lots of noise is existed in the images that are got from the X-ray digital images equipment. Therefore, the auto defect detection which based on these images will be very difficult to proceed. A theory on X-ray image de-noising algorithm based on wavelet transform is proposed in this paper. Then the edge detection algorithm is used so that the defect can be pushed out. The result of experiment shows that the method which utilized by this paper is very useful for de-noising on the X-ray images.
Abstract: Considering complexity of products, new geometrical
design and investment tolerances that are necessary, measuring and
dimensional controlling involve modern and more precise methods.
Photo digitizing method using two cameras to record pictures and
utilization of conventional method named “cloud points" and data
analysis by the use of ATOUS software, is known as modern and
efficient in mentioned context. In this paper, benefits of photo
digitizing method in evaluating sampling of machining processes
have been put forward. For example, assessment of geometrical
integrity surface in 5-axis milling process and measurement of
carbide tool wear in turning process, can be can be brought forward.
Advantages of this method comparing to conventional methods have
been expressed.
Abstract: Wireless Sensor Networks (WSNs) have attracted the attention of many researchers. This has resulted in their rapid integration in very different areas such as precision agriculture,environmental monitoring, object and event detection and military surveillance. Due to the current WSN characteristics this technology is specifically useful in industrial areas where security, reliability and autonomy are basic, such as nuclear power plants, chemical plants, and others. In this paper we present a system based on WSNs to monitor environmental conditions around and inside a nuclear power plant, specifically, radiation levels. Sensor nodes, equipped with radiation sensors, are deployed in fixed positions throughout the plant. In addition, plant staff are also equipped with mobile devices with higher capabilities than sensors such as for example PDAs able to monitor radiation levels and other conditions around them. The system enables communication between PDAs, which form a Mobile Ad-hoc Wireless Network (MANET), and allows workers to monitor remote conditions in the plant. It is particularly useful during stoppage periods for inspection or in the event of an accident to prevent risk situations.
Abstract: this article proposed a methodology for computer
numerical control (CNC) machine scoring. The case study company
is a manufacturer of hard disk drive parts in Thailand. In this
company, sample of parts manufactured from CNC machine are
usually taken randomly for quality inspection. These inspection data
were used to make a decision to shut down the machine if it has
tendency to produce parts that are out of specification. Large amount
of data are produced in this process and data mining could be very
useful technique in analyzing them. In this research, data mining
techniques were used to construct a machine scoring model called
'machine priority assessment model (MPAM)'. This model helps to
ensure that the machine with higher risk of producing defective parts
be inspected before those with lower risk. If the defective prone
machine is identified sooner, defective part and rework could be
reduced hence improving the overall productivity. The results
showed that the proposed method can be successfully implemented
and approximately 351,000 baht of opportunity cost could have
saved in the case study company.
Abstract: Optical 3D measurement of objects is meaningful in
numerous industrial applications. In various cases shape acquisition
of weak textured objects is essential. Examples are repetition parts
made of plastic or ceramic such as housing parts or ceramic bottles as
well as agricultural products like tubers. These parts are often
conveyed in a wobbling way during the automated optical inspection.
Thus, conventional 3D shape acquisition methods like laser scanning
might fail. In this paper, a novel approach for acquiring 3D shape of
weak textured and moving objects is presented. To facilitate such
measurements an active stereo vision system with structured light is
proposed. The system consists of multiple camera pairs and auxiliary
laser pattern generators. It performs the shape acquisition within one
shot and is beneficial for rapid inspection tasks. An experimental
setup including hardware and software has been developed and
implemented.
Abstract: In this paper we introduce a novel method for
the characterization of synchronziation and coupling effects
in multivariate time series that can be used for the analysis
of EEG or ECoG signals recorded during epileptic seizures.
The method allows to visualize the spatio-temporal evolution
of synchronization and coupling effects that are characteristic
for epileptic seizures. Similar to other methods proposed for
this purpose our method is based on a regression analysis.
However, a more general definition of the regression together
with an effective channel selection procedure allows to use the
method even for time series that are highly correlated, which
is commonly the case in EEG/ECoG recordings with large
numbers of electrodes. The method was experimentally tested
on ECoG recordings of epileptic seizures from patients with
temporal lobe epilepsies. A comparision with the results from
a independent visual inspection by clinical experts showed
an excellent agreement with the patterns obtained with the
proposed method.
Abstract: In this study, a new procedure for inspecting damages on LNG storage tanks was proposed with the use of structural diagnostic techniques: i.e., nondestructive inspection techniques such as macrography, the hammer sounding test, the Schmidt hammer test, and the ultrasonic pulse velocity test, and destructive inspection techniques such as the compressive strength test, the chloride penetration test, and the carbonation test. From the analysis of all the test results, it was concluded that the LNG storage tank cover was in good condition. Such results were also compared with the Korean concrete standard specifications and design values. In addition, the remaining life of the LNG storage tank was estimated by using existing models. Based on the results, an LNG storage tank cover performance evaluation procedure was suggested.
Abstract: Frequent machine breakdowns, low plant availability and increased overtime are a great threat to a manufacturing plant as they increase operating costs of an industry. The main aim of this study was to improve Overall Equipment Effectiveness (OEE) at a manufacturing company through the implementation of innovative maintenance strategies. A case study approach was used. The paper focuses on improving the maintenance in a manufacturing set up using an innovative maintenance regime mix to improve overall equipment effectiveness. Interviews, reviewing documentation and historical records, direct and participatory observation were used as data collection methods during the research. Usually production is based on the total kilowatt of motors produced per day. The target kilowatt at 91% availability is 75 Kilowatts a day. Reduced demand and lack of raw materials particularly imported items are adversely affecting the manufacturing operations. The company had to reset its targets from the usual figure of 250 Kilowatt per day to mere 75 per day due to lower availability of machines as result of breakdowns as well as lack of raw materials. The price reductions and uncertainties as well as general machine breakdowns further lowered production. Some recommendations were given. For instance, employee empowerment in the company will enhance responsibility and authority to improve and totally eliminate the six big losses. If the maintenance department is to realise its proper function in a progressive, innovative industrial society, then its personnel must be continuously trained to meet current needs as well as future requirements. To make the maintenance planning system effective, it is essential to keep track of all the corrective maintenance jobs and preventive maintenance inspections. For large processing plants these cannot be handled manually. It was therefore recommended that the company implement (Computerised Maintenance Management System) CMMS.
Abstract: This paper proposes an innovative methodology for
Acceptance Sampling by Variables, which is a particular category of
Statistical Quality Control dealing with the assurance of products
quality. Our contribution lies in the exploitation of machine learning
techniques to address the complexity and remedy the drawbacks of
existing approaches. More specifically, the proposed methodology
exploits Artificial Neural Networks (ANNs) to aid decision making
about the acceptance or rejection of an inspected sample. For any
type of inspection, ANNs are trained by data from corresponding
tables of a standard-s sampling plan schemes. Once trained, ANNs
can give closed-form solutions for any acceptance quality level and
sample size, thus leading to an automation of the reading of the
sampling plan tables, without any need of compromise with the
values of the specific standard chosen each time. The proposed
methodology provides enough flexibility to quality control engineers
during the inspection of their samples, allowing the consideration of
specific needs, while it also reduces the time and the cost required for
these inspections. Its applicability and advantages are demonstrated
through two numerical examples.
Abstract: This paper presents a real-time defect detection
algorithm for high-speed steel bar in coil. Because the target speed is
very high, proposed algorithm should process quickly the large
volumes of image for real-time processing. Therefore, defect detection
algorithm should satisfy two conflicting requirements of reducing the
processing time and improving the efficiency of defect detection. To
enhance performance of detection, edge preserving method is
suggested for noise reduction of target image. Finally, experiment
results show that the proposed algorithm guarantees the condition of
the real-time processing and accuracy of detection.
Abstract: The ElectroEncephaloGram (EEG) is useful for
clinical diagnosis and biomedical research. EEG signals often
contain strong ElectroOculoGram (EOG) artifacts produced
by eye movements and eye blinks especially in EEG recorded
from frontal channels. These artifacts obscure the underlying
brain activity, making its visual or automated inspection
difficult. The goal of ocular artifact removal is to remove
ocular artifacts from the recorded EEG, leaving the underlying
background signals due to brain activity. In recent times,
Independent Component Analysis (ICA) algorithms have
demonstrated superior potential in obtaining the least
dependent source components. In this paper, the independent
components are obtained by using the JADE algorithm (best
separating algorithm) and are classified into either artifact
component or neural component. Neural Network is used for
the classification of the obtained independent components.
Neural Network requires input features that exactly represent
the true character of the input signals so that the neural
network could classify the signals based on those key
characters that differentiate between various signals. In this
work, Auto Regressive (AR) coefficients are used as the input
features for classification. Two neural network approaches
are used to learn classification rules from EEG data. First, a
Polynomial Neural Network (PNN) trained by GMDH (Group
Method of Data Handling) algorithm is used and secondly,
feed-forward neural network classifier trained by a standard
back-propagation algorithm is used for classification and the
results show that JADE-FNN performs better than JADEPNN.
Abstract: This study was investigated on sampling and
analyzing water quality in water reservoir & water tower installed in
two kind of residential buildings and school facilities. Data of water
quality was collected for correlation analysis with frequency of
sanitization of water reservoir through questioning managers of
building about the inspection charts recorded on equipment for water
reservoir. Statistical software packages (SPSS) were applied to the
data of two groups (cleaning frequency and water quality) for
regression analysis to determine the optimal cleaning frequency of
sanitization. The correlation coefficient (R) in this paper represented
the degree of correlation, with values of R ranging from +1 to -1.After
investigating three categories of drinking water users; this study found
that the frequency of sanitization of water reservoir significantly
influenced the water quality of drinking water. A higher frequency of
sanitization (more than four times per 1 year) implied a higher quality
of drinking water. Results indicated that sanitizing water reservoir &
water tower should at least twice annually for achieving the aim of
safety of drinking water.
Abstract: Wireless capsule Endoscopy (WCE) has rapidly
shown its wide applications in medical domain last ten years
thanks to its noninvasiveness for patients and support for thorough
inspection through a patient-s entire digestive system including
small intestine. However, one of the main barriers to efficient
clinical inspection procedure is that it requires large amount of
effort for clinicians to inspect huge data collected during the
examination, i.e., over 55,000 frames in video. In this paper, we
propose a method to compute meaningful motion changes of
WCE by analyzing the obtained video frames based on regional
optical flow estimations. The computed motion vectors are used to
remove duplicate video frames caused by WCE-s imaging nature,
such as repetitive forward-backward motions from peristaltic
movements. The motion vectors are derived by calculating
directional component vectors in four local regions. Our
experiments are performed on small intestine area, which is of
main interest to clinical experts when using WCEs, and our
experimental results show significant frame reductions comparing
with a simple frame-to-frame similarity-based image reduction
method.
Abstract: Structural Integrity Management (SIM) is
important for the protection of offshore crew, environment, business assets and company and industry reputation. API RP 2A contained guidelines for assessment of existing platforms mostly for the Gulf
of Mexico (GOM). ISO 19902 SIM framework also does not
specifically cater for Malaysia. There are about 200 platforms in
Malaysia with 90 exceeding their design life. The Petronas Carigali
Sdn Bhd (PCSB) uses the Asset Integrity Management System and
the very subjective Risk based Inspection Program for these
platforms. Petronas currently doesn-t have a standalone Petronas
Technical Standard PTS-SIM. This study proposes a recommended
practice for the SIM process for offshore structures in Malaysia,
including studies by API and ISO and local elements such as the
number of platforms, types of facilities, age and risk ranking. Case
study on SMG-A platform in Sabah shows missing or scattered
platform data and a gap in inspection history. It is to undergo a level
3 underwater inspection in year 2015.
Abstract: A new fuzzy filter is presented for noise reduction of
images corrupted with additive noise. The filter consists of two
stages. In the first stage, all the pixels of image are processed for
determining noisy pixels. For this, a fuzzy rule based system
associates a degree to each pixel. The degree of a pixel is a real
number in the range [0,1], which denotes a probability that the pixel
is not considered as a noisy pixel. In the second stage, another fuzzy
rule based system is employed. It uses the output of the previous
fuzzy system to perform fuzzy smoothing by weighting the
contributions of neighboring pixel values. Experimental results are
obtained to show the feasibility of the proposed filter. These results
are also compared to other filters by numerical measure and visual
inspection.
Abstract: This paper presents the experimental results of silicone rubber outdoor polymer insulators in salt fog ageing test based on IEC 61109. Specimens made ofHTV silicone rubber with ATH content having three different configurations, straight shedsalternated sheds, and incline and alternate sheds, were tested continuously 1000 hrs.in artificial salt fog chamber. Contamination level, reduction of hydrophobicity and hardness measurement were used as physical damaged inspection techniques to evaluate degree of surface deterioration. In addition, chemical changing of tested specimen surface was evaluated by ATR-FTIRto confirm physical damaged inspection. After 1000 hrs.of salt fog test, differences in degree of surface deterioration were observed on all tested specimens. Physical damaged inspection and chemical analysis results confirmed the experimental results as well.
Abstract: The pipe inspection operation is the difficult detective
performance. Almost applications are mainly relies on a manual
recognition of defective areas that have carried out detection by an
engineer. Therefore, an automation process task becomes a necessary
in order to avoid the cost incurred in such a manual process. An
automated monitoring method to obtain a complete picture of the
sewer condition is proposed in this work. The focus of the research is
the automated identification and classification of discontinuities in
the internal surface of the pipe. The methodology consists of several
processing stages including image segmentation into the potential
defect regions and geometrical characteristic features. Automatic
recognition and classification of pipe defects are carried out by means
of using an artificial neural network technique (ANN) based on
Radial Basic Function (RBF). Experiments in a realistic environment
have been conducted and results are presented.
Abstract: In inspection and workpiece localization, sampling point data is an important issue. Since the devices for sampling only sample discrete points, not the completely surface, sampling size and location of the points will be taken into consideration. In this paper a method is presented for determining the sampled points size and location for achieving efficient sampling. Firstly, uncertainty analysis of the localization parameters is investigated. A localization uncertainty model is developed to predict the uncertainty of the localization process. Using this model the minimum size of the sampled points is predicted. Secondly, based on the algebra theory an eigenvalue-optimal optimization is proposed. Then a freeform surface is used in the simulation. The proposed optimization is implemented. The simulation result shows its effectivity.
Abstract: Noise contamination in a magnetic resonance (MR)
image could occur during acquisition, storage, and transmission in
which effective filtering is required to avoid repeating the MR
procedure. In this paper, an iterative asymmetrical triangle fuzzy
filter with moving average center (ATMAVi filter) is used to reduce
different levels of salt and pepper noise in a brain MR image. Besides
visual inspection on filtered images, the mean squared error (MSE) is
used as an objective measurement. When compared with the median
filter, simulation results indicate that the ATMAVi filter is effective
especially for filtering a higher level noise (such as noise density =
0.45) using a smaller window size (such as 3x3) when operated
iteratively or using a larger window size (such as 5x5) when operated
non-iteratively.
Abstract: This paper discusses the development of a qualitative
simulator (abbreviated QRiOM) for predicting the behaviour of
organic chemical reactions. The simulation technique is based on the
qualitative process theory (QPT) ontology. The modelling constructs
of QPT embody notions of causality which can be used to explain the
behaviour of a chemical system. The major theme of this work is
that, in a qualitative simulation environment, students are able to
articulate his/her knowledge through the inspection of explanations
generated by software. The implementation languages are Java and
Prolog. The software produces explanation in various forms that
stresses on the causal theories in the chemical system which can be
effectively used to support learning.