Abstract: Obstacle avoidance is the one key for the robot system in unknown environment. The robots should be able to know their position and safety region. This research starts on the path planning which are SLAM and AMCL in ROS system. In addition, the best parameters of the obstacle avoidance function are required. In situation on Hard Disk Drive Manufacturing, the distance between robots and obstacles are very serious due to the manufacturing constraint. The simulations are accomplished by the SLAM and AMCL with adaptive velocity and safety region calculation.
Abstract: This study aims to investigate the balancing of the number of operators (Line Balancing technique) in the production line of hard disk drive components in order to increase efficiency. At present, the trend of using hard disk drives has continuously declined leading to limits in a company’s revenue potential. It is important to improve and develop the production process to create market share and to have the ability to compete with competitors with a higher value and quality. Therefore, an effective tool is needed to support such matters. In this research, the Arena program was applied to analyze the results both before and after the improvement. Finally, the precedent was used before proceeding with the real process. There were 14 work stations with 35 operators altogether in the RA production process where this study was conducted. In the actual process, the average production time was 84.03 seconds per product piece (by timing 30 times in each work station) along with a rating assessment by implementing the Westinghouse principles. This process showed that the rating was 123% underlying an assumption of 5% allowance time. Consequently, the standard time was 108.53 seconds per piece. The Takt time was calculated from customer needs divided by working duration in one day; 3.66 seconds per piece. Of these, the proper number of operators was 30 people. That meant five operators should be eliminated in order to increase the production process. After that, a production model was created from the actual process by using the Arena program to confirm model reliability; the outputs from imitation were compared with the original (actual process) and this comparison indicated that the same output meaning was reliable. Then, worker numbers and their job responsibilities were remodeled into the Arena program. Lastly, the efficiency of production process enhanced from 70.82% to 82.63% according to the target.
Abstract: In this study, an experimental approach is established to assess the performance of different beams coupled to a Voice Coil Motor (VCM) with the aim to maximize mechanically the energy harvesting in the inductive transducer that is included on it. The VCM is extracted from a recycled hard disk drive (HDD) and it is adapted for carrying out experimental tests of energy harvesting. Two individuals were selected for walking with the VCM-beam device as well as to evaluate the performance varying two parameters in the beam; length of the beams and a mass addition. Results show that the energy harvesting is maximized with specific beams; however, the harvesting efficiency is improved when a mass is added to the end of the beams.
Abstract: Since the last decade, there has been a rapid growth in
digital multimedia, such as high-resolution media files and threedimentional
movies. Hence, there is a need for large digital storage
such as Hard Disk Drive (HDD). As such, users expect to have a
quieter HDD in their laptop. In this paper, a jury test has been
conducted on a group of 34 people where 17 of them are students
who are the potential consumer, and the remaining are engineers who
know the HDD. A total 13 HDD sound samples have been selected
from over hundred HDD noise recordings. These samples are
selected based on an agreed subjective feeling. The samples are
played to the participants using head acoustic playback system, which
enabled them to experience as similar as possible the same
environment as have been recorded. Analysis has been conducted and
the obtained results have indicated different group has different
perception over the noises. Two neural network-based acoustic
annoyance models are established based on back propagation neural
network. Four psychoacoustic metrics, loudness, sharpness,
roughness and fluctuation strength, are used as the input of the
model, and the subjective evaluation results are taken as the output.
The developed models are reasonably accurate in simulating both
training and test samples.
Abstract: This paper presents a method of sliding mode control (SMC) designing and developing for the servo system in a dual-stage actuator (DSA) hard disk drive. Mathematical modeling of hard disk drive actuators is obtained, extracted from measuring frequency response of the voice-coil motor (VCM) and PZT micro-actuator separately. Matlab software tools are used for mathematical model estimation and also for controller design and simulation. A model-reference approach for tracking requirement is selected as a proposed technique. The simulation results show that performance of a model-reference SMC controller design in DSA servo control can be satisfied in the tracking error, as well as keeping the positioning of the head within the boundary of +/-5% of track width under the presence of internal and external disturbance. The overall results of model-reference SMC design in DSA are met per requirement specifications and significant reduction in %off track is found when compared to the single-state actuator (SSA).
Abstract: This paper proposed classification models that would
be used as a proxy for hard disk drive (HDD) functional test equitant
which required approximately more than two weeks to perform the
HDD status classification in either “Pass" or “Fail". These models
were constructed by using committee network which consisted of a
number of single neural networks. This paper also included the
method to solve the problem of sparseness data in failed part, which
was called “enforce learning method". Our results reveal that the
constructed classification models with the proposed method could
perform well in the sparse data conditions and thus the models,
which used a few seconds for HDD classification, could be used to
substitute the HDD functional tests.
Abstract: Now-a-days, numbers of simulation software are
being used all over the world to solve Computational Fluid
Dynamics (CFD) related problems. In this present study, a
commercial CFD simulation software namely STAR-CCM+ is
applied to analyze the airflow characteristics inside a 2.5" hard
disk drive. Each step of the software is described adequately to
obtain the output and the data are verified with the theories to
justify the robustness of the simulation outcome. This study
gives an insight about the accuracy level of the CFD
simulation software to compute CFD related problems
although it largely depends upon the computer speed. Also
this study will open avenues for further research.
Abstract: This paper aims to improve a fine lapping process of
hard disk drive (HDD) lapping machines by removing materials from
each slider together with controlling the strip height (SH) variation to
minimum value. The standard deviation is the key parameter to
evaluate the strip height variation, hence it is minimized. In this
paper, a design of experiment (DOE) with factorial analysis by twoway
analysis of variance (ANOVA) is adopted to obtain a
statistically information. The statistics results reveal that initial stripe
height patterns affect the final SH variation. Therefore, initial SH
classification using a radial basis function neural network is
implemented to achieve the proportional gain prediction.
Abstract: Simulation model is an easy way to build up models
to represent real life scenarios, to identify bottlenecks and to enhance
system performance. Using a valid simulation model may give
several advantages in creating better manufacturing design in order to
improve the system performances. This paper presents result of
implementing a simulation model to design hard disk drive
manufacturing process by applying line balancing to improve both
productivity and quality of hard disk drive process. The line balance
efficiency showed 86% decrease in work in process, output was
increased by an average of 80%, average time in the system was
decreased 86% and waiting time was decreased 90%.
Abstract: The authors present optimization parameters of rotary
positioner controller in hard disk drive servo track writing process
using coefficient diagram method; CDM. Due to estimation
parameters in PI Positioning Control System by expected ratio
method cannot meet the required specification of response
effectively, we suggest coefficient diagram method for defining
controller parameters under the requirement of the system. Finally,
the simulation results show that our proposed method can improve
the problem in tuning parameter of rotary positioner controller. It is
satisfied specification of performance of control system. Furthermore,
it is very convenient as a fast adjustment damping ratio as well as a
high speed response.
Abstract: this article proposed a methodology for computer
numerical control (CNC) machine scoring. The case study company
is a manufacturer of hard disk drive parts in Thailand. In this
company, sample of parts manufactured from CNC machine are
usually taken randomly for quality inspection. These inspection data
were used to make a decision to shut down the machine if it has
tendency to produce parts that are out of specification. Large amount
of data are produced in this process and data mining could be very
useful technique in analyzing them. In this research, data mining
techniques were used to construct a machine scoring model called
'machine priority assessment model (MPAM)'. This model helps to
ensure that the machine with higher risk of producing defective parts
be inspected before those with lower risk. If the defective prone
machine is identified sooner, defective part and rework could be
reduced hence improving the overall productivity. The results
showed that the proposed method can be successfully implemented
and approximately 351,000 baht of opportunity cost could have
saved in the case study company.
Abstract: The author present PID controller design for
following control of hard disk drive by characteristic ratio assignment
method. The study in this paper concerns design of a PID controller
which sufficiently robust to the disturbances and plant perturbations
on following control of hard disk drive. Characteristic Ratio
Assignment (CRA) is shown to be an efficient control technique to
serve this requirement. The controller design by CRA is based on the
choice of the coefficients of the characteristic polynomial of the
closed loop system according to the convenient performance criteria
such as equivalent time constant and ration of characteristic
coefficient. Hence, in this study, CRA method is applied in PID
controller design for following control of hard disk drive. Matlab
simulation results shown that CRA design is fairly stable and robust
whilst giving the convenience in controller-s parameters adjustment.
Abstract: Currently, slider process of Hard Disk Drive Industry
become more complex, defective diagnosis for yield improvement
becomes more complicated and time-consumed. Manufacturing data
analysis with data mining approach is widely used for solving that
problem. The existing mining approach from combining of the KMean
clustering, the machine oriented Kruskal-Wallis test and the
multivariate chart were applied for defective diagnosis but it is still
be a semiautomatic diagnosis system. This article aims to modify an
algorithm to support an automatic decision for the existing approach.
Based on the research framework, the new approach can do an
automatic diagnosis and help engineer to find out the defective
factors faster than the existing approach about 50%.
Abstract: Shipping comb is mounted on Head Stack Assembly
(HSA) to prevent collision of the heads, maintain the gap between
suspensions and protect HSA tips from unintentional contact
damaged in the manufacturing process. Failure analysis of shipping
comb in hard disk drive production processes is proposed .Field
observations were performed to determine the fatal areas on shipping
comb and their failure fraction. Root cause failure analysis (RCFA) is
applied to specify the failure causes subjected to various loading
conditions. For reliability improvement, failure mode and effects
analysis (FMEA) procedure to evaluate the risk priority is performed.
Consequently, the more suitable information design criterions were
obtained.
Abstract: The study of piezoelectric material in the past was in T-Domain form; however, no one has studied piezoelectric material in the S-Domain form. This paper will present the piezoelectric material in the transfer function or S-Domain model. S-Domain is a well known mathematical model, used for analyzing the stability of the material and determining the stability limits. By using S-Domain in testing stability of piezoelectric material, it will provide a new tool for the scientific world to study this material in various forms.
Abstract: Nowadays, hard disk is one of the most popular storage components. In hard disk industry, the hard disk drive must pass various complex processes and tested systems. In each step, there are some failures. To reduce waste from these failures, we must find the root cause of those failures. Conventionall data analysis method is not effective enough to analyze the large capacity of data. In this paper, we proposed the Hough method for straight line detection that helps to detect straight line defect patterns that occurs in hard disk drive. The proposed method will help to increase more speed and accuracy in failure analysis.