Abstract: The unmanned aerial system (UAS) industry is growing at a rapid pace. This growth has increased the demand for low cost, custom made and high strength unmanned aerial vehicles (UAV). The area of most growth is in the area of 25 kg to 200 kg vehicles. Vehicles this size are beyond the size and scope of simple wood and fabric designs commonly found in hobbyist aircraft. These high end vehicles require stronger materials to complete their mission. Traditional aircraft construction materials such as aluminum are difficult to use without machining or advanced computer controlled tooling. However, by using general aviation composite aircraft homebuilding techniques and materials, a large scale UAV can be constructed cheaply and easily. Furthermore, these techniques could be used to easily manufacture cost made composite shapes and airfoils that would be cost prohibitive when using metals. These homebuilt aircraft techniques are being demonstrated by the researchers in the construction of a 75 kg aircraft.
Abstract: Rapid prototyping is a new group of manufacturing
processes, which allows fabrication of physical of any complexity
using a layer by layer deposition technique directly from a computer
system. The rapid prototyping process greatly reduces the time and
cost necessary to bring a new product to market. The prototypes
made by these systems are used in a range of industrial application
including design evaluation, verification, testing, and as patterns for
casting processes. These processes employ a variety of materials and
mechanisms to build up the layers to build the part. The present work
was to build a FDM prototyping machine that could control the X-Y
motion and material deposition, to generate two-dimensional and
three-dimensional complex shapes. This study focused on the
deposition of wax material. This work was to find out the properties
of the wax materials used in this work in order to enable better
control of the FDM process. This study will look at the integration of
a computer controlled electro-mechanical system with the traditional
FDM additive prototyping process. The characteristics of the wax
were also analysed in order to optimise the model production process.
These included wax phase change temperature, wax viscosity and
wax droplet shape during processing.
Abstract: In this paper, we propose a system for preventing gas
risks through the use of wireless communication modules and
intelligent gas safety appliances. Our system configuration consists of
an automatic extinguishing system, detectors, a wall-pad, and a
microcomputer controlled micom gas meter to monitor gas flow and
pressure as well as the occurrence of earthquakes. The automatic fire
extinguishing system checks for both combustible gaseous leaks and
monitors the environmental temperature, while the detector array
measures smoke and CO gas concentrations. Depending on detected
conditions, the micom gas meter cuts off an inner valve and generates
a warning, the automatic fire-extinguishing system cuts off an external
valve and sprays extinguishing materials, or the sensors generate
signals and take further action when smoke or CO are detected.
Information on intelligent measures taken by the gas safety appliances
and sensors are transmitted to the wall-pad, which in turn relays this as
real time data to a server that can be monitored via an external network
(BcN) connection to a web or mobile application for the management
of gas safety. To validate this smart-home gas management system, we
field-tested its suitability for use in Korean apartments under several
scenarios.
Abstract: The paper is concerned with the state examination as
well as the problems during the post surgical (orthopedic)
rehabilitation of the knee and ankle joint. An observation of the
current appliances for a passive rehabilitation devices is presented.
The major necessary and basic features of the intelligent
rehabilitation devices are considered. An approach for a new
intelligent appliance is suggested. The main advantages of the device
are: both active as well as passive rehabilitation of the patient based
on the human - patient reactions and a real time feedback. The basic
components: controller; electrical motor; encoder, force – torque
sensor are discussed in details. The main modes of operation of the
device are considered.
Abstract: One of the main concerns about parallel mechanisms
is the presence of singular points within their workspaces. In singular
positions the mechanism gains or loses one or several degrees of
freedom. It is impossible to control the mechanism in singular
positions. Therefore, these positions have to be avoided. This is a
vital need especially in computer controlled machine tools designed
and manufactured on the basis of parallel mechanisms. This need has
to be taken into consideration when selecting design parameters. A
prerequisite to this is a thorough knowledge about the effect of
design parameters and constraints on singularity. In this paper,
quality condition index was introduced as a criterion for evaluating
singularities of different configurations of a hexapod mechanism
obtainable by different design parameters. It was illustrated that this
method can effectively be employed to obtain the optimum
configuration of hexapod mechanism with the aim of avoiding
singularity within the workspace. This method was then employed to
design the hexapod table of a CNC milling machine.
Abstract: This paper deals with the development of a Jacobean model for a 4-axes indigenously developed scara robot arm in the laboratory. This model is used to study the relation between the velocities and the forces in the robot while it is doing the pick and place operation.
Abstract: In today-s era of plasma and laser cutting, machines using oxy-acetylene flame are also meritorious due to their simplicity and cost effectiveness. The objective to devise a Computer controlled Oxy-Fuel profile cutting machine arose from the increasing demand for metal cutting with respect to edge quality, circularity and lesser formation of redeposit material. The System has an 8 bit micro controller based embedded system, which assures stipulated time response. A new window based Application software was devised which takes a standard CAD file .DXF as input and converts it into numerical data required for the controller. It uses VB6 as a front end whereas MS-ACCESS and AutoCAD as back end. The system is designed around AT89C51RD2, powerful 8 bit, ISP micro controller from Atmel and is optimized to achieve cost effectiveness and also maintains the required accuracy and reliability for complex shapes. The backbone of the system is a cleverly designed mechanical assembly along with the embedded system resulting in an accuracy of about 10 microns while maintaining perfect linearity in the cut. This results in substantial increase in productivity. The observed results also indicate reduced inter laminar spacing of pearlite with an increase in the hardness of the edge region.
Abstract: A novel nanofinishing process using improved ball
end magnetorheological (MR) finishing tool was developed for finishing of flat as well as 3D surfaces of ferromagnetic and non ferromagnetic workpieces. In this process a magnetically controlled
ball end of smart MR polishing fluid is generated at the tip surface of
the tool which is used as a finishing medium and it is guided to
follow the surface to be finished through computer controlled 3-axes
motion controller. The experiments were performed on ferromagnetic
workpiece surface in the developed MR finishing setup to study the effect of finishing time on final surface roughness. The performance
of present finishing process on final finished surface roughness was studied. The surface morphology was observed under scanning
electron microscopy and atomic force microscope. The final surface finish was obtained as low as 19.7 nm from the initial surface
roughness of 142.9 nm. The outcome of newly developed finishing process can be found useful in its applications in aerospace,
automotive, dies and molds manufacturing industries, semiconductor and optics machining etc.
Abstract: Warehousing is commonly used in factories for the
storage of products until delivery of orders. As the amount of
products stored increases it becomes tedious to be carried out
manually. In recent years, the manual storing has converted into fully
or partially computer controlled systems, also known as Automated
Storage and Retrieval Systems (AS/RS). This paper discusses an
ASRS system, which was designed such that the best storage location
for the products is determined by utilizing a fuzzy control system.
The design maintains the records of the products to be/already in
store and the storage/retrieval times along with the availability status
of the storage locations. This paper discusses on the maintenance of
the above mentioned records and the utilization of the concept of
fuzzy logic in order to determine the optimum storage location for
the products. The paper will further discuss on the dynamic splitting
and merging of the storage locations depending on the product sizes.
Abstract: The paper presents a compressor anti-surge control
system, that results in maximizing compressor throughput with
pressure standard deviation reduction, increased safety margin
between design point and surge limit line and avoiding possible
machine surge. Alternative control strategies are presented.