Production of Composite Materials by Mixing Chromium-Rich Ash and Soda-Lime Glass Powder: Mechanical Properties and Microstructure

A chromium-loaded ash originating from incineration of tannery sludge under anoxic conditions was mixed with low grade soda-lime glass powder coming from commercial glass bottles. The relative weight proportions of ash over glass powder tested were 30/70, 40/60 and 50/50. The solid mixtures, formed in green state compacts, were sintered at the temperature range of 800o C up to 1200o C. The resulting products were characterized by X-ray diffraction (XRD), scanning electron microscopy (SEM), energy dispersive X-ray spectrometry (EDXS) and micro-indentation. The above methods were employed to characterize the various phases, microstructure and hardness of the produced materials. Thermal treatment at 800o C and 1000o C produced opaque ceramic products composed of a variety of chromium-containing and chromium-free crystalline phases. Thermal treatment at 1200o C gave rise to composite products, where only chromium-containing crystalline phases were detected. Hardness results suggest that specific products are serious candidates for structural applications.





References:
[1] M.D. LaGrega, P.L. Buckingham, J.C. Evans, Hazardous Waste
Management. 2nd ed., New York: McGraw Hill, 2001, ch. 2.
[2] P. Colombo, G. Brusatin, E. Bernardo, G. Scarinci, “Inertization and
reuse of waste materials by vitrification and fabrication of glass-based
products” Curr. Opin. Solid State Mater. Sci., vol. 7, pp. 225-239, Jun.
2003.
[3] J. R. Conner and S. L. Hoeffner, “A critical review of
Stabilization/Solidification technology” Crit. Rev. Environ. Sci. Techol.,
vol. 28, pp. 397-462, Sept. 1998.
[4] K. Stein and G. Schwedt, “Chromium speciation in the wastewater from
a tannery” Fresen. J. anal. Chem., vol. 350, pp. 38–41, Sept. 1994.
[5] J. Kanagaraj, K.C. Velappan, N.K. Chandra Babu, S. Sadulla, “Solid
wastes generation in the leather industry and its utilization for cleaner
environment - A review” J. Sci. Indust. Res., vol. 65, pp. 541–548, Jul.
2006.
[6] J. Jaghava Rao, N.K. Chandrababu, C. Muralidharan, U.N.
Balachandran, P.G. Rao, T. Ramasami, “Recouping the wastewater: a
way forward for cleaner leather processing” J. Cleaner Produc., vol. 11,
pp. 591-599, Aug. 2003.
[7] S. Varitis, E. Pavlidou, P. Kavouras, G. Vourlias, K. Chrissafis, A.
Xenidis, Th. Karakostas “Devitrification routes of a vitrified chromiumloaded
ash” J. Therm. Anal. Calor. DOI 10.1007/s10973-015-4539-7
(article in press) 2015.
[8] P. Kavouras, E. Pantazopoulou, S. Varitis, G. Vourlias, K. Chrissafis,
G.P. Dimitrakopulos, M. Mitrakas, A.I. Zouboulis, Th. Karakostas, A.
Xenidis, “Incineration of tannery sludge under oxic and anoxic
conditions: Study of chromium speciation” J. Hazard. Mater., vol. 283,
pp. 672–679, Febr. 2015.
[9] J. Zarzycki, Glasses and the vitreous state. Cambridge: Cambridge
University Press, 1991, pp. 12-13.
[10] U. Eisele, “Sintering and hot-pressing” in Materials Science and
Technology, vol. 17B, R.J. Brook, Ed. New York: VCH, 1996, pp. 93–
96.
[11] H. Khedim, T. Katrina, R. Podor, P.-J. Panteix, C. Rapin, M. Vilasi
“Solubility of Cr2O3 and speciation of chromium in Soda-Lime-Silicate
melts” J. Amer. Ceram. Soc., vol. 93, pp. 1347-1354, Feb. 2010.
[12] P. Kavouras, Ph. Komninou, K. Chrissafis, G. Kaimakamis, S. Kokkou,
K. Paraskevopoulos, Th. Karakostas, “Microstructural changes of
processed vitrified solid waste products” J. Europ. Ceram. Soc., vol. 23,
pp. 1305-1311, Jul. 2003.