Abstract: The experimental and theoretical results of a ZVS
(Zero Voltage Switching) isolated flyback DC-DC converter using
multilayered coreless PCB step down 2:1 transformer are presented.
The performance characteristics of the transformer are shown which
are useful for the parameters extraction. The measured energy
efficiency of the transformer is found to be more than 94% with the
sinusoidal input voltage excitation. The designed flyback converter
has been tested successfully upto the output power level of 10W,
with a switching frequency in the range of 2.7MHz-4.3MHz. The
input voltage of the converter is varied from 25V-40V DC.
Frequency modulation technique is employed by maintaining
constant off time to regulate the output voltage of the converter. The
energy efficiency of the isolated flyback converter circuit under ZVS
condition in the MHz frequency region is found to be approximately
in the range of 72-84%. This paper gives the comparative results in
terms of the energy efficiency of the hard switched and soft switched
flyback converter in the MHz frequency region.
Abstract: In this paper, multilayered coreless printed circuit
board (PCB) step-down power transformers for DC-DC converter
applications have been designed, manufactured and evaluated. A set
of two different circular spiral step-down transformers were
fabricated in the four layered PCB. These transformers have been
modelled with the assistance of high frequency equivalent circuit and
characterized with both sinusoidal and square wave excitation. This
paper provides the comparative results of these two different
transformers in terms of their resistances, self, leakage, mutual
inductances, coupling coefficient and also their energy efficiencies.
The operating regions for optimal performance of these transformers
for power transfer applications are determined. These transformers
were tested for the output power levels of about 30 Watts within the
input voltage range of 12-50 Vrms. The energy efficiency for these
step down transformers is observed to be in the range of 90%-97% in
MHz frequency region.